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Banks Six-Gun

/EconoMind

Diesel Tuner

Compatible with Optional Banks iQ

2003-2007 (235, 250, 305 and 325 HP) Dodge

5.9L Cummins (24-valve) ISB Pickup Trucks

THIS MANUAL IS FOR USE WITH SYSTEM 63808, 61022, 63723, 63725, 63793,
63795, 63797, 63807, 63809, 63817, 63818 & 63819

Summary of Contents for economind

Page 1: ...el Tuner Compatible with Optional Banks iQ 2003 2007 235 250 305 and 325 HP Dodge 5 9L Cummins 24 valve ISB Pickup Trucks THIS MANUAL IS FOR USE WITH SYSTEM 63808 61022 63723 63725 63793 63795 63797 6...

Page 2: ...2765 42766 Increased flow from intercooler Raises boost without increasing backpressure at the turbine Big Hoss Intake Manifold System P N 42747 Increases flow and provides more uniform air distributi...

Page 3: ...24331 03 early 04 Only Achieves a higher peak boost over stock and gives you precise boost control that gives you crisp acceleration and more mid range pulling power Banks Stinger Systems P N 49692 49...

Page 4: ...egligence The BUYER is responsible to fully understand the capability and limitations of his her vehicle according to manufacturer specifications and agrees to hold the SELLER harmless from any damage...

Page 5: ...over Banks iQ is the device you ll use every day both inside and outside your car The Six Gun EconoMind Diesel Tuner has six selectable power levels which can be changed on the fly Depending on which...

Page 6: ...hes Standard and Philips head screwdrivers Pocket or X Acto knife Pliers Shop towels Multimeter or 12 volt tester Wire cutters Scissors Drill motor 1 8 13 32 and 7 16 drill bits Tap handle 1 4 NPT tap...

Page 7: ...l ground and the front wheels are blocked securely CAUTION Do not use floor jacks to support the vehicle while working under it Do not raise the vehicle onto concrete blocks masonry or any other item...

Page 8: ...steps 3 Locate the rubber grommet on the drivers side firewall Using a utility knife make a 1 5 inch long slit in the grommet next to the wire harness Be careful not to cut or damage the harness See F...

Page 9: ...Figure 3 Figure 2...

Page 10: ...e hole in the grommet CAUTION Pull gently to avoid damage to the cable connectors Always pull on the cable sheath rather than the wires themselves 8 From inside the vehicle continue to pull the in cab...

Page 11: ...e 6 CAUTION The Camshaft Position CMP sensor and the Crankshaft Position CKP sensor have the same type of connectors and they are in close proximity to one another Make sure the right connectors are u...

Page 12: ...Figure 7 Figure 6...

Page 13: ...n Figure 10 Re install the mini fuse with the attached blade tap into location 50 as shown in Figure 11 Plug in the terminal to the mini auto blade 2006 2007 Model Year Only Locate the mini fuse 28 an...

Page 14: ...Figure 10 Figure 9...

Page 15: ...Figure 11 Figure 12...

Page 16: ...ll of the system connections are correct make sure the entire mounting surface is clean and free of dirt and oil before mounting the Six Gun EconoMind Diesel Tuner Clean and dry as required using a cl...

Page 17: ...plastic parts Permanent damage to the part might result 1 Locate the Window Mount Assembly in your kit 2 Assemble the Banks iQ docking station to the Universal mount by inserting and sliding the Unive...

Page 18: ...in place 6 Next remove and set the side dash access panel aside 7 Locate the RJ12 Cable similar to telephone connector previously secured behind the knee panel Remove the knee panel to gain access to...

Page 19: ...Figure 16 Banks iQ System Figure 17 Banks Bridge Module...

Page 20: ...talled CAUTION Do not use force when working on plastic parts Permanent damage to the part might result 1 The Six Gun EconoMind switch will be installed on the drivers side of the instrument panel IP...

Page 21: ...otated counter clockwise the shaft s flat side should be facing the steering column Secure switch with internal tooth washer and nut Snug the nut Be careful not to over torque the nut and damage the p...

Page 22: ...Figure 18 Figure 19 Six Gun EconoMind switch orientation of the tab on the washer...

Page 23: ...er is removed from the engine take care that no foreign objects enter any of the turbocharger connections on the engine or the turbocharger Foreign objects entering air exhaust or oil connections may...

Page 24: ...ct the compressor outlet hose that goes to the intercooler 19 Re install the air filter housing that was previously removed 20 Reconnect the ground cables to the vehicles batteries NOTE Once the Six G...

Page 25: ...ual trans To teach the Six Gun EconoMind Diesel Tuner that your truck is equipped with a manual transmission drive the truck at a speed over 55 mph for at least 2 minutes The 4 3 diagnostic code will...

Page 26: ...ry considerably with stick or automatic transmission options year model of vehicle and altitude NOTE Before key off check tuner for error codes Use your Banks iQ or EGT gauge to monitor exhaust gas te...

Page 27: ...s indicated by a slight flickering of the list Once the list is updated the most current event will appear at the bottom of the list Each event has an associated timestamp and description which will b...

Page 28: ...end of the Six Gun EconoMind Diesel Tuner next to the harnesses If all wire connections are correct a steady GREEN LED is illuminated If the GREEN LED is not illuminated when the ignition is ON check...

Page 29: ...e flashing sequence will repeat continuously When the problem is corrected the diagnostic code will be eliminated and replaced by a steady GREEN LED NOTE If multiple codes are set they will be display...

Page 30: ...ouple connect eyelets on red yellow wires together NOTE Temp limit feature will be disabled Turn ignition back ON and re check for presence of code If problem persists call Gale Banks Engineering Tech...

Page 31: ...Follow the steps below to unlearn the transmission on your Six Gun EconoMind Diesel Tuner CAUTION The following procedures can only be carried out with the engine not running 1 Turn the vehicle key to...

Page 32: ...Section 9 PLACEMENT OF THE BANKS POWER DECALS END SECTION 9 Figure 25...

Page 33: ...o the CKP sensor 7 Disconnect the Six Gun EconoMind s Camshaft Position CMP connections from the vehicle s CMP sensor and harness 8 Re connect the vehicle s CMP connector back into the CMP sensor 9 Un...

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