BANDELIN SONOREX TECHNIK MB RM 180 Operating Instructions Manual Download

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Operating Instructions

SONOREX TECHNIK

High-performance ultrasonic and rinsing baths

23346-002 en/2023-03

Valid for:

RM 110 U /H /UH
RM 180 U /H /UH
RM 210 U /H /UH

Summary of Contents for SONOREX TECHNIK MB RM 180

Page 1: ...Operating Instructions SONOREX TECHNIK High performance ultrasonic and rinsing baths 23346 002 en 2023 03 Valid for RM 110 U H UH RM 180 U H UH RM 210 U H UH ...

Page 2: ...2 38 23346 002 en 2023 03 2023 1 2 GmbH Co KG Heinrichstr 3 4 12207 Berlin Germany Tel 49 30 76880 0 Fax 49 30 7734699 info bandelin com Certified in accordance with ISO 9001 and ISO 13485 ...

Page 3: ... 2 7 Danger due to agents used 8 2 8 Disposal of sonication fluid 8 2 9 Erosion of the oscillating tank 9 2 10 Preventing damage to the device 9 2 11 Interference with wireless communication 10 2 12 Safety stickers on the device 10 2 13 Do not overload accessories 10 3 Design and function 11 3 1 Structure 11 3 2 Control panel 12 3 3 Function 13 4 Preparation for operation 14 4 1 Installation site ...

Page 4: ... and off 20 5 7 Degassing the sonication fluid 20 5 8 Inserting objects to be treated 21 5 9 Removing treated objects 21 5 10 Emptying the oscillating tank 22 5 11 Troubleshooting a malfunction 23 6 Maintenance 24 6 1 Cleaning and maintenance of the device 24 6 2 Tests 24 6 3 Repair 26 7 Disposal 27 8 Device information 28 8 1 Technical data 28 8 2 Ambient conditions 31 8 3 CE conformity 31 9 Acce...

Page 5: ...s before using the device Pay special attention to chapter 2 Safety If you pass this device on to others please enclose these operating instructions Contact your specialist dealer or BANDELIN if any of your questions are not answered in these operating instructions Information on service can be found in chapter 6 3 Repair Illustrations are provided as examples and are not to scale About these oper...

Page 6: ...ate the device while unattended 2 2 Keep out of reach of children Children cannot identify hazards posed by the device Therefore keep the device out of the reach of children 2 3 Danger of electric shock The device is an electrical device Failure to follow safety rules can result in a life threatening electric shock Protect the device from moisture and liquids Keep the surface and controls clean an...

Page 7: ...nt Do not leave the ultrasound switched on for longer than necessary Do not reach into the sonication fluid with your hand Remove sonication objects with the insert basket or forceps Allow the sonication objects to cool before touching them When lifting from the handles the hands may touch the edge of the tank which could be very hot In the case of high boiling liquids the bath temperature can ris...

Page 8: ...ta sheet for the agent Keep the agents away from children and untrained persons 2 8 Disposal of sonication fluid Dispose of the sonication fluid in accordance with the specifications of the manufacturer of the ultrasound agent used The recommended ultrasound agents in the TICKOPUR product line by DR H STAMM GmbH are biodegradable in accordance with the provisions of Regulation EC No 648 2004 Deter...

Page 9: ...d dishwashing detergents Chloride ions will corrode stainless steel Only use the device with accessories that are suitable for the device and the objects to be treated e g a basket Do not place any objects to be treated directly on the bottom of the oscillating tank An overview of suitable accessories can be found in chapter 9 Accessories 2 10 Preventing damage to the device Only use aggressive ag...

Page 10: ... devices according to EN 55011 2 12 Safety stickers on the device Observe all safety labels on the device Keep the safety stickers in legible condition Do not remove them Replace them if they are no longer legible To do so please contact our Customer Service See chapter 6 3 Repair 2 13 Do not overload accessories Observe the specified load bearing capacity or resilience of the accessory used Acces...

Page 11: ...cture Fig 1 Overview of the device 1 Handles 2 Sprinkle tube 3 Tank 4 Filling level mark 5 Connector socket overflow 6 Control panel 7 Device feet 8 Connector socket outlet 1 1 3 2 4 5 6 7 8 Fig 2 Overview of the device 1 Overflow gutter 1 Design and function ...

Page 12: ...l Fig 3 Overview of the device 1 Sprinkle tube 2 Float switch 3 Heater cartridges 4 Mains cable connection 1 2 3 4 Fig 4 Operating elements for all devices with ultrasound U and heater H 1 2 3 4 5 Fig 5 Operating elements for all devices with ultrasound U only 4 5 ...

Page 13: ...sults in strong local microcurrents on the surfaces of the objects being treated This removes dirt from the surface of the objects Dirt particles are removed and fresh sonication fluid flows in Fig 6 Operating elements for all devices with heater H only 1 2 3 1 Yellow indicator light on models with heater H When lit heater is turned on 2 White indicator light on models with heater H When lit heate...

Page 14: ...tom of the device may not be obstructed A water connection should be available nearby to fill the device A basin must be available to drain or pour out the sonication fluid Procedure 1 Remove all transport aids such as pallets and transport locks 2 Install the supplied height adjustable feet on the bottom of the device 3 Level the device by adjusting the height adjustable feet Results The device i...

Page 15: ... switch on the ultrasound To do this turn the rotary knob to the right for the ultrasound duration 4 Lift the float switch for max 1 to 2 seconds ultrasound is switched on 5 Turn the knob to 0 Results A distinct noise can be heard when the float switch is actuated and the ultrasound is switched on Contact our service department if you cannot hear any noise 4 4 Rinsing the tank Thoroughly rinse the...

Page 16: ...n Use of demineralised water without an ultrasound agent leads to increased erosion of the ultrasonic oscillating tank The ultrasound agent used must foster cavitation and be biodegradable easy to dispose of material compatible and long lasting BANDELIN recommends ultrasound agents from the TICKOPUR TICKOMED and STAMMOPUR product ranges from DR H STAMM GmbH see chapter 10 Appendix Telephone consul...

Page 17: ...he oscillating tank select at the start the shortest possible sonication time Check the result Extend the sonication time if the result is inadequate 5 4 Filling with sonication fluid CAUTION Risk of scalding Do not pour hot water into the oscillating tank Maximum filling temperature 50 C NOTICE Damage due to condensation in the device At high humidity condensation forms inside the device if you f...

Page 18: ...ating tank one third full with water 2 Dose the agent into the oscillating tank 3 Fill the tank with water up to the filling level mark while avoiding foam formation Results The device is ready to switch on Fig 7 Filling the oscillating tank 1 Filling level mark 2 Overflow gutter 3 Rotary knob to adjust the heater temperature 4 Rotary knob to set the ultrasound duration 1 3 4 2 Operation ...

Page 19: ... hear the ultrasound noise The green indicator lamp lights up If the rotary knob is not set to it will slowly move counter clockwise indicating the remaining sonication time As soon as it is set to 0 the ultrasound switches off 3 To switch off the sonication rotate the rotary knob to 0 for the ultrasound duration The green indicator light goes out Information You can turn the knob in both directio...

Page 20: ...ed the specifications of the agent manufacturer on optimum temperature Pre heating during degassing of the sonication fluid is ideal See chapter 5 7 Degassing the sonication fluid Before pre heating remove the basket or other accessories from the oscillating tank Cover the ultrasonic oscillating tank with the lid if available Turn on the heater by turning the rotary knob to the desired temperature...

Page 21: ... be switched off while objects are inserted Check the fill level Make sure the liquid completely covers all objects undergoing sonication Remove air bubbles from cavities Rotate the objects accordingly The ultrasound process will only be effective in places where the liquid comes into contact with the object undergoing sonication Place the more heavily soiled side facing down Place objects with jo...

Page 22: ...ty and clean the oscillating tank if the sonication fluid is visibly contaminated Also observe the specifications of the manufacturer of the agent regarding the service life of the sonication fluid Replace used sonication fluid completely Do not freshen the fluid by topping it up Procedure 1 Switch off the ultrasound Switch off the heater if applicable If you need to move the ultrasonic bath to em...

Page 23: ...Reduce the number of objects to be treated Uneven noises wobbling Inadequate fill level in the oscillating tank Slightly change the fill level of the sonication fluid in the oscillating tank In doing so observe the minimum fill level and correct dosing of the agent Reposition the objects to be treated Heating is not working The heater is defective Repair heater or return to manufacturer for repair...

Page 24: ...horoughly with water after each use Wipe dry with a soft cloth Clean edges and remove residues with a stainless steel cleaning product without abrasive additives Do not use steel wool scrapers or shavers to clean the oscillating tank Metal parts and rust particles in the oscillating tank cause corrosion Therefore do not leave any metal parts in the oscillating tank If rust stains are visible remov...

Page 25: ...if present the heater on and off one after the other Read the output 3 Compare the readings with the technical data See chapter 8 1 Technical data The measured values may deviate from the values in the technical data by a maximum of 20 Checking the float switch The float switch is situated in the tank and is therefore a wear part The function and tightness of the float switch must be inspected at ...

Page 26: ...sending the device back to us for inspection repair the device and accessories must be cleaned pursuant to current laws and regulations and if necessary must also be disinfected with a surface disinfection agent listed by the VAH Alliance for Applied Hygiene Please understand that we cannot start work until this Certificate is completed in full and submitted Download the Certificate of Decontamina...

Page 27: ...c waste if it can no longer be used Do not dispose of the device with household waste Observe the locally applicable regulations for the disposal of electronic waste The vibrating elements contain sintered ceramics made of lead titanium zirconium oxide EC No 235 727 4 CAS No 12626 81 2 This use is authorised in accordance with RoHS Directive 2011 65 EU Annex III exception 7c I Dispose of accessori...

Page 28: ... Heating output Heater fuse Generator fuse Weight W W kg RM 110 UH 4000 1000 4800 T12A T6A 72 RM 110 H 4800 T12A 60 RM 110 U 4000 1000 T6A 67 RM 110 55 Dimensions for bath size RM 110 Type Interior dimensions L W H Content Filling volume Operating volume Inlet and outlet sprinkle tube Outlet overflow gutter mm l l l RM 110 UH 600 450 450 135 125 110 G 1 G 1 2 G 1 RM 110 H 600 450 450 135 125 110 G...

Page 29: ...0 H 7200 T12A 85 RM 180 U 2 4000 2 1000 T6A 98 RM 180 78 Dimensions for bath size RM 180 Type Interior dimensions L W H Content Filling volume Operating volume Inlet and outlet sprinkle tube Outlet overflow gutter mm l l l RM 180 UH 1000 500 400 215 190 160 G 1 G 1 2 G 1 RM 180 H 1000 500 400 215 190 160 G 1 G 1 2 G 1 RM 180 U 1000 500 400 215 190 160 G 1 G 1 2 G 1 RM 180 1000 500 400 215 190 160 ...

Page 30: ...210 H 7200 T12A 90 RM 210 U 2 4000 2 1000 T6A 102 RM 210 82 Dimensions for bath size RM 210 Type Interior dimensions L W H Content Filling volume Operating volume Inlet and outlet sprinkle tube Outlet overflow gutter mm l l l RM 210 UH 750 650 500 270 245 210 G 1 G 1 2 G 1 RM 210 H 750 650 500 270 245 210 G 1 G 1 2 G 1 RM 210 U 750 650 500 270 245 210 G 1 G 1 2 G 1 RM 210 750 650 500 270 245 210 G...

Page 31: ...ermissible relative humidity up to 40 C 50 non condensing Altitude 2000 m above sea level For indoor operation only 8 3 CE conformity The device satisfies the CE marking criteria of the European Union 2014 35 EU Low Voltage Directive 2014 30 EU EMC Guideline 2011 65 EU RoHS Directive A declaration of conformity can be requested from the manufacturer by providing the serial number Device informatio...

Page 32: ...stainless steel Maximum load up to 20 kg For use with lifting device MB Insert baskets MK S made of stainless steel Maximum load up to 40 kg Insert baskets MK BS made of stainless steel Maximum load up to 40 kg For use with lifting device MB Lid MD made of stainless steel Drop plate TB made of stainless steel between 2 tanks Accessories ...

Page 33: ...e rinsed off Lifting device MB B for 2 to 4 devices for moving The electrically driven lifting device with oscillator facilitates the lifting and lowering of the workpiece basket The cleaning efficiency is increased and loosened dirt particles are rinsed off Tank rack WG Tank racks for positioning the lifting device are designed for 2 to 4 tanks Cascade pipes KV To improve the rinsing process two ...

Page 34: ... the lifetime of the bath and preserves the cleaning power Oil separator OX Impurities that rise to the surface of the bath are led via the weir into the oil separator where they are separated by gravity Trough dryer TO The cleaning objects are dried after rinsing to quickly remove any residual moisture Accessories ...

Page 35: ...cation 1 5 Removes light drilling grinding polishing and lapping residues dust soot oil and grease based contaminants etc From metal glass ceramics plastics rubber etc TICKOPUR TR 3 Special cleaner based on citric acid gentle to materials phosphate free with corrosion protection slightly acidic pH 3 0 1 application 5 Removes mineral residue flash rust grease oils waxes pigments drilling grinding p...

Page 36: ...tics rubber assembled and unassembled PC boards soldered frames electronic components modular components etc TICKOPUR R 32 Special cleaner free of complexing agents gentle to materials with corrosion protection mildly alkaline pH 11 1 1 in DI water application 0 25 5 Removes distillation residue organic and inorganic residues oil and grease based contaminants etc From metals including burnished me...

Page 37: ...th ammonia phosphate free mildly alkaline pH 9 9 1 application 5 10 Removes gumming soot fats oils waxes pigments coatings silicone oils flux oxide on non ferrous and precious metals From non ferrous and precious metals iron steel glass ceramics plastics rubber test sieves circuit boards for service Caution with light metals TICKOPUR R 60 Intensive cleaner phosphate free strongly alkaline pH 12 3 ...

Page 38: ...1 2 GmbH Co KG Heinrichstraße 3 4 12207 Berlin Germany Tel 49 30 76880 0 Fax 49 30 7734699 info bandelin com www bandelin com ...

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