background image

 

wi d t h  

H e i g h t  

W h e e l b a s e  

S e a t   h e i g h t  

M i n i m u m   g r o u n d   c l e a r a n c e  

W h o l e   we i g h t  

8 3 0 m m  

1 2 8 0 m m  

1 4 8 6 m m  

9 6 0 m m  

3 1 0 m m  

1 3 5 k g  

C h a s s i s  

M a t e r i a l  

F r o n t   wh e e l   s i z e  

R e a r   w h e e l   s i z e  

A l l o y  

8 0 / 1 0 0 - 2 1

’’   

11 0 / 1 0 0 - 1 8

’’ o r 110 /90 -1 9’’ 

 

 

 

 

 

E n g i n e  

 

Type 

 

 

Maximum power / Rotate speed 

Maxmum torque / Rotate speed 

Idle speed   

Minimum fuel consumption 

Bore

×

Stroke 

Displacement 

Compression ratio 

Intake type 

ZS177

The  type  number  remarks  upper  the  left  axle 

box 

 

Single cylinder, 4-stroke, water-cooling 

19.5 kw / 9000 r / min) 

23 N.m /(7000 r / min) 

1500

±

100 r/min       

367g/kw.h     

77

×

53.6mm 

249.6 ml 

11.5:1 

SOHC

4 valves 

Summary of Contents for NC250

Page 1: ...0...

Page 2: ...ar the protective equipment The driver must be adults over the age 18 2 In the drive This vehicle not belongs to on road type please don t ride on the street Keep a good mood and psychological qualiti...

Page 3: ...P33 3 Elertrical schematics P34 4 Product warranty description P35 1 Resume Maintenance rules 1 3 Front wheel Suspension Handle description 1 6 Brief 1 3 Rear wheel Suspensiondescription 1 7 Lubricati...

Page 4: ...m the inner bolts And then increase the number of steps by diagonal unless specified special order to tighten to the specified torque 5 After decomposition should clean the spare parts in the cleaner...

Page 5: ...1 110 100 18 or 110 90 19 Engine Type Maximum power Rotate speed Maxmum torque Rotate speed Idle speed Minimum fuel consumption Bore Stroke Displacement Compression ratio Intake type ZS177 The type nu...

Page 6: ...ust valve 0 05mm CHAMR10N RG6YC 370mm 315mm 415 mm 30 kg Chain Reduction ratio Clutch type Gearshift type Manual Wet muiti plate Five gears international type two levels of transmission 6 gears shift...

Page 7: ...1600ml Oil brand APL SJ SAE10W 40 Fuel system Items Description Oil brand 97 Capacity 8 0L Tank capacity 1 4L Cooling system Items Description Cooling liquid capacity Replacement 1 11L Disassembly 1...

Page 8: ...nce limited Cooling wheel pression 32 2 25 Psi Bar Max load 455 206 Lbs Kgs Rear wheel Suspension specification Items Standard Maintenanace limited Cooling wheel pression 32 2 25 Psi Bar Max load 617...

Page 9: ...2 26 Third Racing technique maintenance 2 12 Sixteenth Drive chain 2 27 Fourth Frequently changed additional issues 2 14 Seventeenth Drive chain slider 2 27 Fifth Oil tube 2 15 Eighteenth Drive chain...

Page 10: ...st Maintenance date Summary 1 Before maintenance put motorcycle on the level ground 2 Ensure the maintenance of a well ventilated environment 3 Prepare the work table under the engine and tools 4 If e...

Page 11: ...cate or replace C Clean R Replace A Adjust L Lubricate Frequency Items No matter which one First time to maintain Trip distance or Date first Minutes 100 600 1200 1800 2400 received Kilometers 150 100...

Page 12: ...Machine oil R R R R R Oil filter R R R R R Decompression device I I I I I Idling I I I I I Coolant fluid Note 3 I R Cooling system I I I I I Secondary air system Note2 I I Transmission oil R R R R R D...

Page 13: ...wners have special tools and maintenance of data and is a qualified mechanic To be safe we recommend all of these items should go to our authorized dealers for repair Remarks 1 If driving on the wet a...

Page 14: ...30 hours Accelarator I Choke valve I Air filter Note 1 C Crankcase breather pipe I Spark plug I Coolant fluid Note 2 I Valve Decompression device Note 4 I Machine oil Note 3 I R Oil filter Note 3 R I...

Page 15: ...fork Rocker arm L Front shock absorber oil Note 3 R Nuts Bolts Fastener I Wheels Tires I Front tube bearing I This maintenance schedule is base on the driving average condition The vehicle must be che...

Page 16: ...ght side cover sealing Leakage of a crush Abrasion or rust Leakage Damage As long as disassemble to be replaced As long as disassemble to be replaced As long as disassemble to be replaced Chassis Item...

Page 17: ...amage Excessive gap or damage Excessive gap or damage Excessive gap or damage Deformation or fissure Damage Damage Damage Damage Damage Damage Notes These spare parts and maintenance list are base on...

Page 18: ...e tubing bolts and oil switch then clean the oil filter ensure the O ring in a good condition and install it to oil switch re install in reverse order with the disassemble install the fuel tank Make s...

Page 19: ...If throttle operate not smoothly should lubricate the cable The free rotation distance of adjust throttle grip is in 3 5mm Eighth Cold start Check the cold start grip if necessary lubricate it check t...

Page 20: ...lean the air filter inner room to ensure there is no mess When the air cleaner and filter are completely dry put filter to the special filter oil use hand rubbing the filter ensure the oil can be ente...

Page 21: ...eplacement If heat guard is damaged If electrode is abraded Combustion condition tinting If electrode was contaminated by carbon or other dirt please replace the spark plug Rrcommended spark plug Stan...

Page 22: ...same qulity ethylene glycol antifreeze containing silicate preservatives Twelfth Cooling system Disassemble fuel tank and radiator fan blades and check the radiator fan blades if those are blocked or...

Page 23: ...se direction to make it with the left crankcase cover scale mark on the same line ensure the piston on the compression stroke top dead center Otherwise rotating the crankshaft one whole circle on the...

Page 24: ...alve measure the exhaust side valve clearance Exhaust valve clearance 0 05mm Figure13 4 Rotating the crankshaft a few times on the clockwise direction make the crankshaft to piston compression top dea...

Page 25: ...he motorcycle vertical support in the horizontal plane if the oil horizontal plane is low or close to the low level of the oil ruler line through the filling hole add the recommended engine oil to a t...

Page 26: ...ycle vertical support in the horizontal plane Stop the engine Remove the oil nut off Figure 14 3 Motorcycle on a level surface to ensure complete drainage clean Put an oil pan under the engine to acce...

Page 27: ...il completely Remove the bolts oil filter cover and O Ring Figure 14 5 Remove the oil filter Figure14 6 Install the engine oil drain screw use the special Torque 20N m to tightening the engine drain b...

Page 28: ...oil enter engine Re check the engine oil level See Figure 14 1 ensure there is no leakage Fifteenth Engine idle speed Preheat the engine 10 minutes after use the correct method to check and adjust th...

Page 29: ...eview the middle of the chain measure the chain relaxation on this See Figure 16 Chain relaxation 25 35mm Notes If chain relaxed too much 50mm or more it will damage chassis Chain type 520 chain Seven...

Page 30: ...rotor Remove the side frame check the drive chain rotor to see if it s excessed the wear or clamping stagnation Maintanace limited The minimum outside diameter of rotor 35mm If need to replace the ro...

Page 31: ...age the color plastic or rubber parts When repair this system put some pieces of rag on these parts Don t mix the different types fluid because they are not compatible When add the brake fluid don t a...

Page 32: ...vel Figure 20 1 If the fluid level is closed to the horizontal line check the brake block to see if this was wear Rear brake Put the motorcycle upright on the horizontal line inspect the rear brake fl...

Page 33: ...t the front brake hand lever Rolling the adjuster on the clockwise direction to make the brake hand lever away from vehicle handbar Rolling the adjuster on anticlockwise direction to make the brake ha...

Page 34: ...h rocker arm bearing Figure 23 1 If bearing wear excessive replace a new one Inspect rocker arm fork replace all damage needle bearing It should disassemble when every time works 7 5 hours Clean inspe...

Page 35: ...nails or other damage Inspect the cold tires pressure carefully It should be measure when tires cold Figure 24 3 Tire pressure Front tire 32 2 25 Psi Bar Rear tire 32 2 25 Psi Bar Check all of the rim...

Page 36: ...r to see if turning left and right flexible Ensure the main wire harness is not interference the direction hand lever rotation If the direction hand lever rotate not smoothly it has block or shaft rad...

Page 37: ...36 4 Maintenance Warranty instruction...

Page 38: ...uick wear parts information as follows out inner tires spoke chain chain upper down slider wire roll pull hand lever grip lights plastic parts air filter oil tube water tube clutch fuel filter spark p...

Page 39: ...aintain and the service station should record the maintanace report actually if don t have this report it s not suit to the warranty condition SHANDONG ASIAWING MOTORS CO LTD Address Taian City Shando...

Page 40: ...ssy 1 Set 4 Headlamp install bolts 1 Set 5 Rear lamp assy 1 Set 6 Front brake shield 1 Pair 7 Front brake shield install bolts 1 Set 8 Tank cover Left Right 1 Set 9 Rear cover Left Right 1 Set 10 Appe...

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