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Battery Temperature Sensor

When used in conjunction with the optional MC-TS-B Battery Temperature Sensor, the Duo Charge can automatically re-
spond to a potential battery thermal runaway by discontinuing charging output to the starting battery — adding a level of 
safety to the charging system. To install the MC-TS-B Battery Temperature Sensor:

Attach the lug that houses the sensor module to the 

1. 

negative

 post of the starting battery.

Using care to match polarity between the temperature sensor positive and negative wires and the positive and nega-

2. 

tive temperature sensor terminal pins on the Duo Charge, connect wires to the terminal pins.

Solenoid Drive

In applications where the Duo Charge is used to support larger capacity starting batteries (such as 4D and 8D models) or 
windlass and/or thruster batteries, there may be instances when the 30-amp capacity of the Duo Charge’s circuitry may not 
provide sufficient current to satisfy demands. When used as a stand alone charge source, the Duo Charge is designed to 
discontinue charging when demands exceed its capabilities. At that point, the Duo Charge will wait for a short period and 
query if the demand has diminished to below its 30-amp capacity. If so, the Duo Charge will continue charging. If demand 
continues to exceed capacity, the Duo Charge will continue to shut down, while checking periodically to see if demand has 
diminished.
If your application requires frequent charging levels in excess of 30 amps, it may be necessary to add a solenoid as a method 
to manually bypass the Duo Charge’s internal circuitry. Keep in mind, the Duo Charge

 will not automatically activate 

the so-

lenoid if the demand exceeds its capacity. As such, it is important to monitor charging voltage closely at the battery being 
charged by the Duo Charge. To utilize the Duo Charge’s solenoid drive function, it will be necessary for the user to supply an 
appropriate-capacity solenoid and a toggle or other ON/OFF 
switching mechanism to control the bypass func tion.
To install the external solenoid control circuit:

Install solenoid between primary and secondary battery 

1. 

banks.  Ensure  that  solenoid  is  properly  sized  to  handle 
maximum  current  flow.  Ensure  that  wire  gauge  is  ade-
quate to supply maximum current flow.
Connect  positive  solenoid  relay  terminal  to  a  source  of 

2. 

positive system voltage.
Connect the negative solenoid relay to the Solenoid Drive 

3. 

terminal on the Duo Charge.
Create a switched circuit between system ground and the 

4. 

Auto/Manual terminal on the Duo Charge.

Once  installed,  the  Duo  Charge  will  be  in  the  Auto  mode 
whenever the toggle switch is in the OFF position, and charg-
ing will occur via the Duo Charge’s internal circuitry. When the 
toggle switch is in the ON position, the Duo Charge will revert 
to manual mode, allowing the solenoid to control charge flow 
to the secondary battery bank.

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Summary of Contents for Digital Duo Charge

Page 1: ...y to respond to a battery over temperature condition by automatically discontinuing charging output Safety Considerations Before installing your Duo Charge please take a moment to consider these guide...

Page 2: ...ions are required Ground Wire The Duo Charge must be properly connected to system ground which must be shared between the house and starting bat tery banks for proper operation Failure to do so will r...

Page 3: ...ge threshold the Duo Charge will provide charging current to the starting battery When used in this mode the Duo Charge will require a nominal amount of current while asleep approximately 500mA If the...

Page 4: ...wn while checking periodically to see if demand has diminished If your application requires frequent charging levels in excess of 30 amps it may be necessary to add a solenoid as a method to manually...

Page 5: ...e is 30 amps and if the demand is greater than 30 amps the Duo Charge will go into an over current condition shut down and try again During the over current condition the Duo Charge will not put out a...

Page 6: ...couple of seconds the 3 green LED will illuminate Continue to hold the magnet to the switch After another couple of seconds the 3 green and 5 green will both be illuminated Remove the magnet from the...

Page 7: ...able Check wiring resistance and repair as needed 2 Voltage drop in input cable Check wiring resistance and repair as needed 3 Voltage drop in output cable Check wiring resistance and repair as needed...

Page 8: ...bypass the internal circuitry and sup ply a negative source to a solenoid relay via the Duo Charge s So lenoid Drive 9 This option is used in cases where larger battery banks such as thruster or wind...

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