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Input Cable

The Duo Charge includes a 30-amp, fused 10-gauge cable with two ring terminals. To install the Input Cable:

Connect the larger of the two ring terminal connections to the positive post of your house battery. Most marine batter-

1. 

ies will include a secondary stud on the battery lug that will provide a satisfactory connection point. 
Connect the smaller of the two ring terminal connections to the input terminal of the Duo Charge.

2. 
While it may be more convenient to mount the Duo Charge a further distance than is allowed by the length of the Input 
Cable, we strongly recommend limiting that distance to the length provided. Again, the shorter length of the input wire 
allows for a longer run of the output side of the Duo Charge wiring to add greater ability to address larger loads.

ON/OFF Wire

The fourth and final wire required for basic operation is the ON/OFF wire, which supplies either switched or constant power 
to the Duo Charge. If automatic activation of the Duo Charge is desired whenever a source of charging is available at the 
house battery bank, the ON/OFF wire can be connected directly to the positive post of the house battery or at the Input 
terminal of the Duo Charge (as shown in diagram at right). 
When connected directly to house battery voltage, the Duo Charge will remain in a sleep mode whenever input voltage 
remains below 13 volts in a 12-volt charging system, or 26 volts in a 24-volt charging system. When voltage at the Input 
terminal exceeds that voltage threshold, the Duo Charge will provide charging current to the starting  battery. When used 
in this mode, the Duo Charge will require a nominal amount of current while asleep (approximately 500mA). If the vessel 
remains disconnected from a charge source for an extended period, the Duo Charge can be disabled by disconnecting the 
ON/OFF wire from the ON/OFF terminal, or by installing and using an ON/OFF toggle in the ON/OFF wire.
If the Duo Charge is only intended for use when the house battery is being charged by 
the alternator and regulator, the ON/OFF wire can be connected to the same switched 
voltage source that’s used to supply the voltage regulator’s ignition circuit. To install 
the ON/OFF wire:

Determine  the  preferred  method  for  Duo  Charge  activation,  and  the  preferred 

1. 

source for ON/OFF voltage.
Provide a length of 14-gauge wire suitable for the intended voltage source and the 

2. 

Duo Charge.
Attach one appropriately sized ring terminal or other suitable termination connec-

3. 

tor, and a 1/4” female spade connector to the ends of the wire.
Plug the 1/4” spade terminal onto the Duo Charge’s ON/OFF connector pin.

4. 

Connect the other end of the wire, as required, to the desired source of ON/OFF 

5. 

voltage.

Optional Wiring Connections

While the Duo Charge does provide full functionality with the basic four-wire connections discussed above, there are a 
number of optional functions which may provide additional capacity or intelligence. These include battery temperature 
sensing and solenoid control, which enables the manual bypass of the Duo Charge’s internal circuitry and activation of a 
solenoid drive circuit that can be used in conjunction with a higher capacity solenoid relay. 

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Summary of Contents for Digital Duo Charge

Page 1: ...y to respond to a battery over temperature condition by automatically discontinuing charging output Safety Considerations Before installing your Duo Charge please take a moment to consider these guide...

Page 2: ...ions are required Ground Wire The Duo Charge must be properly connected to system ground which must be shared between the house and starting bat tery banks for proper operation Failure to do so will r...

Page 3: ...ge threshold the Duo Charge will provide charging current to the starting battery When used in this mode the Duo Charge will require a nominal amount of current while asleep approximately 500mA If the...

Page 4: ...wn while checking periodically to see if demand has diminished If your application requires frequent charging levels in excess of 30 amps it may be necessary to add a solenoid as a method to manually...

Page 5: ...e is 30 amps and if the demand is greater than 30 amps the Duo Charge will go into an over current condition shut down and try again During the over current condition the Duo Charge will not put out a...

Page 6: ...couple of seconds the 3 green LED will illuminate Continue to hold the magnet to the switch After another couple of seconds the 3 green and 5 green will both be illuminated Remove the magnet from the...

Page 7: ...able Check wiring resistance and repair as needed 2 Voltage drop in input cable Check wiring resistance and repair as needed 3 Voltage drop in output cable Check wiring resistance and repair as needed...

Page 8: ...bypass the internal circuitry and sup ply a negative source to a solenoid relay via the Duo Charge s So lenoid Drive 9 This option is used in cases where larger battery banks such as thruster or wind...

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