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Section 1

Product Safety Information

Product Safety Information 1-1

MN2403

Safety Notice

Be sure that you are completely familiar with the safe operation of this equipment.  This

equipment may be connected to other machines that have rotating parts or parts that are

controlled by this equipment.  Improper use can cause serious or fatal injury.  Always

disconnect all electrical loads before starting the generator.

Installation and repair procedures require specialized skills with electrical generating equipment.

Any person that installs or repairs this generator must have these specialized skills to ensure that

this generating unit is safe to operate.  Contact Baldor for repairs or any questions you may have

about the safe installation and operation of this system.

The precaution statements are general guidelines for the safe use and operation of this

generator.  It is not practical to list all unsafe conditions.  Therefore, if you use a procedure that is

not recommended in this manual you must determine if it is safe for the operator and all

personnel in the proximity to the generator and connected loads.  If there is any question of the

safety of a procedure please contact Baldor before starting or stopping the generator.

This equipment contains high voltages.  Electrical shock can cause serious or fatal injury.  Only

qualified personnel should attempt the start

up procedure or troubleshoot this equipment.

This equipment may be connected to other machines that have rotating parts or parts that are

driven by this equipment.  Improper use can cause serious or fatal injury.  Only qualified

personnel should attempt the start

up procedure or troubleshoot this equipment.

System documentation must be available to anyone that operates this equipment at all

times.

Keep non-qualified personnel at a safe distance from this equipment.

Only qualified personnel familiar with the safe installation, operation and maintenance

of this device should attempt start-up or operating procedures.

Always stop engine before making or removing any connections.

Always stop engine and allow it to cool before refueling.

Responsibility

When your generator is delivered, it becomes the responsibility of the owner/operator of the

generator set to prevent unsafe conditions and operation of the equipment.  Some

responsibilities include (but are not limited to) the following:

1.

It is the responsibility of the owner/operator of this generator to ensure that this

equipment is correctly and safely installed.

2.

It is the responsibility of the owner/operator of this generator to ensure that this

equipment, when installed fully complies with all federal, state and local codes.

3.

It is the responsibility of the owner/operator of this generator to ensure that any person

operating this equipment has been properly trained.

4.

It is the responsibility of the owner/operator of this generator to ensure that any person

operating this equipment has access to all manuals and information required for the

safe use and operation of this equipment.

5.

It is the responsibility of the owner/operator of this generator to ensure that it is properly

maintained and safety inspected at regular scheduled intervals.

6.

It is the responsibility of the owner/operator of this generator to ensure that any person

who has not been trained on the safe use of this equipment does not have access to

this equipment.

Read This Manual Thoroughly

If you do not understand any concept, any procedure, any safety warning statement, any safety

caution statement or any portion of this manual, contact Baldor or your nearest authorized Baldor

representative.  We are happy to make sure you understand the information in this manual so

that you can safely enjoy the full use of this generator.

Summary of Contents for PC32RI

Page 1: ...PC32Ri and PC43Ri Portable Generator Installation Operating Manual 5 05 MN2403...

Page 2: ...hemicals known to the state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known...

Page 3: ...ame Ground Connection 3 3 Engine Oil 3 3 Battery Connections 3 4 Recommended Engine Oil and Battery Type 3 5 Use of Electric Motor Loads 3 5 Voltage Drop in Extension Cords 3 6 Section 4 Operation 4 1...

Page 4: ...ii Table of Contents MN2403...

Page 5: ...Keep non qualified personnel at a safe distance from this equipment Only qualified personnel familiar with the safe installation operation and maintenance of this device should attempt start up or ope...

Page 6: ...ke sure the fuel cap is completely and securely closed after refueling to prevent spillage Gasoline and diesel fuel are flammable and can cause fire explosions injury or death WARNING Never operate th...

Page 7: ...fire can cause serious burns WARNING Never jump start a generator to start the engine If the battery charge is insufficient to start the engine charge or replace the battery and try to restart Jump st...

Page 8: ...to an approved earth ground Local codes may also require proper grounding of generator systems WARNING Place protective covers over all rotating parts such as drive shaft pulley belt etc Rotating par...

Page 9: ...metal objects when in the area around the battery WARNING The battery electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes It is electrically conductive and corrosive If electrol...

Page 10: ...expense and loss of time Caution Use only original equipment or authorized replacement parts Using the correct parts will assure continued safe operation as designed Caution Do not suspend the genera...

Page 11: ...s If a Baldor Generator repair facility determines that the problem with a Baldor product is not due to defects in Baldor workmanship or materials then the party requesting warranty service will be re...

Page 12: ...2 2 General Information MN2403...

Page 13: ...hs about 75 lbs dry Use proper lift equipment and methods to avoid injury Figure 3 1 PC32Ri 43Ri Portable Generator Control Panel STOP RUN CHOKE Engine Switch Auto Power Save Display Display Oil Level...

Page 14: ...electrical equipment should be protected from excessive moisture Failure to do so will result in deterioration of the insulation and may result in short circuits and a possible electrocution hazard I...

Page 15: ...ire normally 6 AWG as required by NEC and local codes The local reference ground is normally a copper clad earth ground rod driven into the earth at least 8 feet Figure 3 2 Frame Ground Connection Eng...

Page 16: ...s and protective clothing 2 Where electrolyte contacts the skin flush the area immediately with water and wash it off using soap and water 3 Where electrolyte contacts the eyes immediately flush the e...

Page 17: ...ric motors require much more current amperes to start them than to keep them running Some motors particularly split phase motors are very difficult to start and require 5 to 7 times more current to st...

Page 18: ...extension cord of 300 feet approx 100 meters is used to connect an appliance or tool to the generator Table 3 2 Voltage Drop in Electrical Extension Cords Nominal cross section A W G Gauge No Allowabl...

Page 19: ...d Generator Output Frequency is displayed on Multi Monitor Display Units Select Switch Pressing Switch changes display modes from Hours Volts and Hz Oil Level Lamp Lamp is on when engine oil level is...

Page 20: ...current may trip the DC breaker If this happens use a battery charger to charge the battery The battery charger can be plugged into the generators AC output S An explosive hydrogen gas is given off b...

Page 21: ...over a few times smell for fuel near the air cleaner If there is a significant gasoline smell coming from the air cleaner turn the engine switch to the Run position and attempt to start the engine No...

Page 22: ...Blk Blk Earth ground terminal Brn Brn Grn Y Grn Y Grn Y Grn Y Grn Y INV E G C U Engine switch Fuse10A Battery Starting motor Diode rectifier Diode rectifier Stepping motor MONIT OR C U CONTROL PANEL...

Page 23: ...refueling Gasoline and diesel fuel are flammable and can cause fire explosions injury or death Check Fuel Level 1 Remove fuel filler cap 2 Fuel level should be at or below the Red marking at inlet por...

Page 24: ...e cooling air flow 3 Clean the generator set and its components with a damp cloth or sponge Never use a water hose or pressure washer as this may damage electrical components 4 Inspect and replace any...

Page 25: ...tery Never Jump Start Engine starts but will not run smoothly Fuel or ignition problem Have engine serviced Engine overheats Excessive load Debris or dirt buildup on engine Remove one or more electric...

Page 26: ...arise from sitting idle Please follow this procedure prior to storing the unit This will help to ensure that the generator will start and provide good service when it is removed from storage 1 Remove...

Page 27: ...041 PHONE 713 895 7062 FAX 713 690 4540 DALLAS 3040 QUEBEC DALLAS TX 75247 PHONE 214 634 7271 FAX 214 634 8874 UTAH SALT LAKE CITY 2230 SOUTH MAIN STREET SALT LAKE CITY UT 84115 PHONE 801 832 0127 FAX...

Page 28: ...he state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known to the state of Cal...

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