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4-2  Operation

MN2403

Operator Control Panel

   Continued

~ AC Output

 

Two AC receptacles are provided to allow easy connection of electrical loads. Both

receptacles may be used at the same time provided the total electrical load does not

exceed the generators rated output.   GFCI (Ground Fault Circuit Interrupter) provides

ground fault protection for NEMA 5

20R only.

Note: The nominal voltage produced by the generator at each receptacle is 120VAC.

DC Circuit Breaker

Provide overcurrent protection for the DC Output terminals.   When tripped, the plunger

will extend from the body of the breaker.  Simply push the plunger in to reset the

breaker.

Note: If the breaker continues to trip, disconnect all loads and reset the breaker.  If the breaker

trips with all loads disconnected, turn off the generator and discontinue use until the

generator is repaired.

DC Output

 

Two screw type terminals provide DC output used to charge automotive type batteries.

Red terminal post is positive (+).   Black terminal post is negative (

).

Note: The DC and AC outlets of the generator can be used at the same time as long as the total

power consumed does not exceed the output rating.

WARNING: A battery presents a risk of electrical shock hazard and high short circuit current.  The

following precautions are to be followed when working on batteries:

WARNING: The battery electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes.  It is

electrically conductive and corrosive.  The following precautions are to be followed when

working on batteries:

WARNING: A battery presents a risk of fire because they generate hydrogen gas.  Hydrogen gas is

extremely explosive.  Never jump start a battery, smoke in the area around the battery or

cause any spark to occur in the area around the battery.

However several safety precautions must be followed:

S

When charging a large capacity battery or a totally discharged battery, excessive

current may trip the DC breaker.  If this happens, use a battery charger to charge the

battery.  The battery charger can be plugged into the generators AC output.

S

An explosive hydrogen gas is given off by the battery (through the batteries vent holes)

when it is charged.  Do not allow a spark or open flame to be present during battery

charging.  Always turn off the generator before disconnecting the battery leads from the

DC Output terminals to avoid a spark.

S

The battery contains electrolyte solution which is caustic and can cause severe burns

and blindness.  If electrolyte contacts skin or eyes, immediately flush the area with

water and seek medical attention quickly.  Never charge a battery that is low on water.

The following precautions are to be followed when working on batteries:

1.

Wear full eye protection (safety glasses or goggles) and protective clothing.

2.

Where electrolyte contacts the skin, flush the area immediately with water and wash it

off using soap and water.

3.

Where electrolyte contacts the eyes, immediately flush the eye thoroughly with water

and seek medical attention quickly.

4.

Spilled electrolyte is to be washed down with an acid neutralizing agent.  A common

practice is to use a solution of one pound (500 grams) bicarbonate of soda to one

gallon (four liters) of water. the bicarbonate solution is to be added until evidence of

reaction (foaming) has ceased.  The resulting liquid is to be flushed with water and the

area dried.

WARNING: Never connect this generator to any buildings electrical system unless a licensed electrician

has installed an approved transfer switch.  The National Electrical Code (NEC) requires that

connection of a generator to any electrical circuit normally powered by means of an electric

utility must be connected by means of approved transfer switch equipment so as to isolate

the electrical circuit from the utility distribution system when the generator is operating.

Failure to isolate the electrical circuits by such means may result in injury or death to utility

power workers due to backfeed of electrical energy onto the utility lines.

Summary of Contents for PC32RI

Page 1: ...PC32Ri and PC43Ri Portable Generator Installation Operating Manual 5 05 MN2403...

Page 2: ...hemicals known to the state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known...

Page 3: ...ame Ground Connection 3 3 Engine Oil 3 3 Battery Connections 3 4 Recommended Engine Oil and Battery Type 3 5 Use of Electric Motor Loads 3 5 Voltage Drop in Extension Cords 3 6 Section 4 Operation 4 1...

Page 4: ...ii Table of Contents MN2403...

Page 5: ...Keep non qualified personnel at a safe distance from this equipment Only qualified personnel familiar with the safe installation operation and maintenance of this device should attempt start up or ope...

Page 6: ...ke sure the fuel cap is completely and securely closed after refueling to prevent spillage Gasoline and diesel fuel are flammable and can cause fire explosions injury or death WARNING Never operate th...

Page 7: ...fire can cause serious burns WARNING Never jump start a generator to start the engine If the battery charge is insufficient to start the engine charge or replace the battery and try to restart Jump st...

Page 8: ...to an approved earth ground Local codes may also require proper grounding of generator systems WARNING Place protective covers over all rotating parts such as drive shaft pulley belt etc Rotating par...

Page 9: ...metal objects when in the area around the battery WARNING The battery electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes It is electrically conductive and corrosive If electrol...

Page 10: ...expense and loss of time Caution Use only original equipment or authorized replacement parts Using the correct parts will assure continued safe operation as designed Caution Do not suspend the genera...

Page 11: ...s If a Baldor Generator repair facility determines that the problem with a Baldor product is not due to defects in Baldor workmanship or materials then the party requesting warranty service will be re...

Page 12: ...2 2 General Information MN2403...

Page 13: ...hs about 75 lbs dry Use proper lift equipment and methods to avoid injury Figure 3 1 PC32Ri 43Ri Portable Generator Control Panel STOP RUN CHOKE Engine Switch Auto Power Save Display Display Oil Level...

Page 14: ...electrical equipment should be protected from excessive moisture Failure to do so will result in deterioration of the insulation and may result in short circuits and a possible electrocution hazard I...

Page 15: ...ire normally 6 AWG as required by NEC and local codes The local reference ground is normally a copper clad earth ground rod driven into the earth at least 8 feet Figure 3 2 Frame Ground Connection Eng...

Page 16: ...s and protective clothing 2 Where electrolyte contacts the skin flush the area immediately with water and wash it off using soap and water 3 Where electrolyte contacts the eyes immediately flush the e...

Page 17: ...ric motors require much more current amperes to start them than to keep them running Some motors particularly split phase motors are very difficult to start and require 5 to 7 times more current to st...

Page 18: ...extension cord of 300 feet approx 100 meters is used to connect an appliance or tool to the generator Table 3 2 Voltage Drop in Electrical Extension Cords Nominal cross section A W G Gauge No Allowabl...

Page 19: ...d Generator Output Frequency is displayed on Multi Monitor Display Units Select Switch Pressing Switch changes display modes from Hours Volts and Hz Oil Level Lamp Lamp is on when engine oil level is...

Page 20: ...current may trip the DC breaker If this happens use a battery charger to charge the battery The battery charger can be plugged into the generators AC output S An explosive hydrogen gas is given off b...

Page 21: ...over a few times smell for fuel near the air cleaner If there is a significant gasoline smell coming from the air cleaner turn the engine switch to the Run position and attempt to start the engine No...

Page 22: ...Blk Blk Earth ground terminal Brn Brn Grn Y Grn Y Grn Y Grn Y Grn Y INV E G C U Engine switch Fuse10A Battery Starting motor Diode rectifier Diode rectifier Stepping motor MONIT OR C U CONTROL PANEL...

Page 23: ...refueling Gasoline and diesel fuel are flammable and can cause fire explosions injury or death Check Fuel Level 1 Remove fuel filler cap 2 Fuel level should be at or below the Red marking at inlet por...

Page 24: ...e cooling air flow 3 Clean the generator set and its components with a damp cloth or sponge Never use a water hose or pressure washer as this may damage electrical components 4 Inspect and replace any...

Page 25: ...tery Never Jump Start Engine starts but will not run smoothly Fuel or ignition problem Have engine serviced Engine overheats Excessive load Debris or dirt buildup on engine Remove one or more electric...

Page 26: ...arise from sitting idle Please follow this procedure prior to storing the unit This will help to ensure that the generator will start and provide good service when it is removed from storage 1 Remove...

Page 27: ...041 PHONE 713 895 7062 FAX 713 690 4540 DALLAS 3040 QUEBEC DALLAS TX 75247 PHONE 214 634 7271 FAX 214 634 8874 UTAH SALT LAKE CITY 2230 SOUTH MAIN STREET SALT LAKE CITY UT 84115 PHONE 801 832 0127 FAX...

Page 28: ...he state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known to the state of Cal...

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