background image

 

PARTS BREAKDOWN

 

 

FOR OHV40, OHV50, OHV60 GENERATOR SETS: 

 

REF LETTER     OLD PART #           NEW PART # 

     DESCRIPTION 

A 46.00045D 

61SA0010A02  Stator 

assembly for 4000 to 5000 Watt Units 

46.00055B 

61SA0013A00 

Stator assembly for 6000 Watt Units 

B 66.00045 

61RA0013A00  Rotor 

Assembly for 4000 to 5000 Watt Units 

B 66.00055 

61RA0015A00  Rotor 

Assembly for 6000 Watt Units 

C 140.00200 

CT0046A00SP  Idler 

Transformer 

230.02020 

10XN3124K12 

Bolt to attach Rotor  

230.06040 

10XN3816K20 * 

Bolt to Attach Engine Adaptor  

230.12010 

84XN1032L10SP 

Bolt to Attach Fan 

G 340.00000 

61FN3000SP 

Fan 

H 500.16000 

DI0176A01SP  Rotor 

Diode 

370.03601 

EH0321A00 

Blank End Cover 

380.58100 

BA0188A00L 

Base/ Wrap Frame 

L 390.00000 

HA1037A00SP  'C' 

Washer 

M 400.00100A 

HA9139A01SP  Engine 

Adaptor 

Casting 

N 400.20100A 

61EP3204A01SP Bearing 

Bracket 

Casting 

O 410.00600 

BG6204H03 

Rotor 

Bearing 

450.05100 

HB7025A00 * 

Mounting Foot for Engine 

Consult Factory 

Consult Factory 

Generator Cross-member 

Consult Factory 

Consult Factory 

Engine Mounting Strap 

480.00050 

HA3187A06SP 

Stator Bolt, 11 3/4" Long 

480.00065 

HA3187A07SP 

Stator Bolt, 12 1/4" Long 

480.00090 

HA3187A08SP 

Stator Bolt, 13 1/4" Long 

520.00403 

SP9080SP 

Auto Idler System Switch 

540.00300 

WD3201A02SP 

Voltmeter, 0-300 VAC 

W 540.20000 

WD3201A00SP  Hour 

Meter 

Not Shown

 

550.00700 

EA0002A00SP 

Auto Idler System Magnet 

Not Shown

 

560.00700A 

EA0002A01SP 

Idler Magnet for Units with Honda Engines 

AA 560.00000 

WD1541A00SP  Duplex 

Receptacle, 125 VAC, 15 Amp 

BB 560.70020 

WD1541A33SP

 GFCI 

Duplex 

Receptacle, 125 VAC / 

20

 Amp 

CC 

560.10025 

WD1541A10SP 

Twistlock Receptacle, L530R 

DD 

560.10090 

WD1541A14SP 

Twistlock Receptacle, L14-30R 

DD 

560.10091 

WD1541A15SP 

Twistlock Receptacle, L14-20R, for 4000-5000 watt units, prior to 8/99 

EE 

600.00030C 

OC6030F11SP* 

Capacitor, 30 MFD 

FF

 

610.00015 

CK0070A01SP 

Circuit Breaker, 15 Amps     

FF

 

610.00020 

CK0070A02SP 

Circuit Breaker, 20 Amps  

FF 

610.00025 

CK0070A06SP 

Circuit Breaker, 25 Amps  

FF 

610.00030 

CK0070A03SP 

Circuit Breaker, 30Amps  

FF 

610.00040 

CK0070A04SP 

Circuit Breaker, 40 Amps  

FF 

610.00050 

CK0070A05SP 

Circuit Breaker, 50 Amps  

Not Shown

 

700.00512 

RM1088A07SP 

Engine Vibration Isolators  

Not Shown

 

700.00511 

RM1088A06SP 

Gen End Vibration Isolators  

Not Shown

 

713.50000 

TA0000A03SP 

Fuel Tank, 5 Gal. 24"x17"x4" deep  

Not Shown

 

715.00500 

TA0002A04SP 

Fuel Tank Cap, 8" long  

Not Shown

 

950.01000 

EB1242A00SP 

Auto Idle System Circuit Board  

Not Shown 

440.46400 

HB6136A00* 

Idler Throttle Lever for OHV40  

Not Shown 

440.46500 

HB6188A00* 

Magnet Bracket for OHV40  

Not Shown 

440.46600 

Consult Factory 

Idler Throttle Lever for OHV60  

Not Shown 

440.46700 

HB6144A00* 

Magnet Bracket for OHV60  

Not Shown 

440.46800 

Consult Factory 

Idler Throttle Lever for OHV50  

Not Shown 

440.46900 

Consult Factory 

Magnet Bracket for OHV50  

SS 

Consult Factory 

Consult Factory 

Mate -n- Loc Kit 

*  = Bus system may only recognize as a production component rather than a spare part 
Revised 03/14/03 

 
 
 

 
 

- 19 -

 

Summary of Contents for OHV Series 3KW-9KW

Page 1: ...PREMIER POW R PRODUCTS GENERATORS OHV Series 3KW 9KW BALDOR GENERATORS 3815 Oregon Street Oshkosh WI 54902 Telephone 236 4200 Fax 920 236 4219 FORM S PSG 002 7 EFFECTIVE DATE 4 4 97 OHV SERIES COVER M...

Page 2: ...your generator set inspect it closely for shipping damage If you find some damage notify the transportation company immediately and file a freight damage claim Think of this manual as a tool to help...

Page 3: ...es are not normally lethal an involuntary jerk of the hand caused by a hot surface or by an electrical shock can result in injury Repair of electrical generating equipment requires specialized skills...

Page 4: ...le under the influence of alcohol drugs or medication When transporting or using a generator set with the wheel option secure the unit to prevent it from moving around Do not tamper with or change the...

Page 5: ...RATOR SETS Operate the generator set on a level surface If the generator set is tilted fuel spillage may result Handle fuel with care It is highly flammable Use only clean properly marked and approved...

Page 6: ...e generator set free of grass leaves and excessive grease and oils Allow the generator set to cool before transporting it or storing it indoors Have fire extinguisher accessible and nearby while opera...

Page 7: ...leshooting 11 Control Panel Information for OHV30 13 Control Panel Information for OHV40 50 60 14 Control Panel Information for OHV85 15 Gen End Componentry Diagrams OHV30 16 Parts Breakdown List for...

Page 8: ...HEAT All engines give off considerable heat when running Since the engine and your generator set uses air to keep it cool it is important that the temperature of the area in which it is located is doe...

Page 9: ...r home where the building is also supplied electricity by a local utility shall be connected only by a competent electrician and only after the main service entrance switch has been disconnected and l...

Page 10: ...RUNNING ALWAYS CLEAN UP ANY SPILLED FUEL AND ALLOW IT TO DRY PRIOR TO STARTING AN ENGINE FUEL L P or Natural Gas Make sure the gaseous fuel being supplied to the unit is in vapor form and that it is...

Page 11: ...h or sponge Do not use sprayed water or compressed air to clean the generator set or it s components INSPECTING Inspect the external wires of the generator set for cuts fraying or loose connections Re...

Page 12: ...OULD ONLY BE PERFORMED BY A COMPETENT MECHANIC FAMILIAR WITH THE OPERATION SERVICING AND SAFETY PRECAUTIONS RELEVENT TO THE ENGINE BEING WORKED ON This manual contains only very minimal engine mainten...

Page 13: ...he carburetor After shutting the engine off be sure to close all the fuel valves 2 Disconnect and remove the battery if your generator set is so equipped 3 Drain the used oil from the engine s crankca...

Page 14: ...ctors that influence the amount of current needed to start a motor are 1 The type of load connected to the motor If the electric motor is connected to a hard starting load such as an air compressor it...

Page 15: ...er if known 4 Quantity of parts NOTE Engine parts can usually be obtained from a local representative of your engine manufacturer via the information in the engine manufacturer s owner s manual Pow R...

Page 16: ...with a fuel valve open it at this time 7 Check the fuel system for fuel leaks and repair them prior to starting the engine WIPE UP ANY SPILLED FUEL AND ALLOW IT TO DRY PRIOR TO STARTING THE ENGINE 8...

Page 17: ...engage it If the engine does not start after turning the engine over a few times smell for fuel near the air cleaner If there is a significant gasoline smell coming from the air cleaner turn the choke...

Page 18: ...e Make sure the generator is turning at the speed on the nameplate 3 Broken wires or loose connections Broken wires or loose connections can cause the generator set to have low or no output voltage Ch...

Page 19: ...set will produce low or no output voltage Make sure the generator is turning at the speed specified on the nameplate 2 Broken wires or loose connections Broken wires or loose connections can cause th...

Page 20: ...ousehold duplex receptacle it is rated for 120 VAC 15 Amps When using this receptacle you are utilizing the ground fault protection provided by the GFCI receptacle C ELAPSED TIME METER This meter disp...

Page 21: ...ave the L14 20R receptacle which is capable of carrying 20 Amps OHV 60 has the L14 30R receptacle which is capable of carrying 30 Amps E ELAPSED TIME METER This meter keeps and displays a continuous r...

Page 22: ...ous running total of the hours accumulated on the unit C VOLTMETER This voltmeter displays the voltage level being produced by the generator set D AC CIRCUIT BREAKERS These Circuit Breakers provide ov...

Page 23: ...Generator End Componentry OHV30 Genset 16...

Page 24: ...earing T 480 00025 HA3187A03SP Stator Bolt for 2500 Watt Gen SS Consult Factory Consult Factory Mate N Loc kit Not Shown 360 05000 EH0315A00 Control Box Empty Not Shown 370 11900 EH0331A00 Control Box...

Page 25: ...Generator End Componentry OHV40 OHV50 OHV60 Control Box Componentry OHV40 OHV50 OHV60 18...

Page 26: ...560 00700A EA0002A01SP Idler Magnet for Units with Honda Engines AA 560 00000 WD1541A00SP Duplex Receptacle 125 VAC 15 Amp BB 560 70020 WD1541A33SP GFCI Duplex Receptacle 125 VAC 20 Amp CC 560 10025 W...

Page 27: ...Generator End Componentry OHV85 Control Box Componentry OHV85 20...

Page 28: ...00090 HA3187A08SP Stator Bolt U 520 00403 SP9080SP Auto Idler System Switch V 540 00300 WD3201A02SP Voltmeter 0 300 VAC W 540 20000 WD3201A00SP Hour Meter Not Shown 550 00700 EA0002A00SP Auto Idler S...

Page 29: ...Wiring Diagram OHV30 22...

Page 30: ...Wiring Diagram OHV40 OHV50 OHV60 23...

Page 31: ...Wiring Diagram OHV85E 24...

Page 32: ......

Page 33: ...erials If a Baldor Generator repair facility determines that the problem with a Baldor product is not due to defects in Baldor workmanship or materials then the party requesting warranty service will...

Page 34: ...bor requested by the owner 5 All parts transportation costs All warranty claims must be submitted to a Baldor Generator repair facility prior to the expiration of the warranty period Baldor Generators...

Page 35: ...ia to cause cancer birth defects and other reproductive harm CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some constituents are known to the state of California to cause cancer birth de...

Page 36: ...Service is just a phone call away 800 872 7697 www baldor com products generators asp 3815 Oregon Street Oshkosh WI 54902 Phone 920 236 4200 Fax 920 236 4219...

Reviews: