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      equipped with this feature). Make sure that the auto idler magnet does not touch the throttle  
      lever of the engine when it is running and the auto idler switch is turned off. 

 

   Adjust the engine speed to 3720 RPM's (62 Hz) with no load applied to the generator set. 

 

   

Adjust the auto idler speed after you have accomplished the above adjustment. 

 

   

Adjust the auto idler speed by moving the electro-magnet back and forth in the magnet bracket 

to achieve an engine RPM of 2500-2900 when the auto idler switch is turned on. 

 

TEST ALL GFCI RECEPTACLES ON A MONTHLY BASIS BY PRESSING THE TEST BUTTON ON THE 

RECEPTACLE AND MAKING SURE THAT THE GFCI TRIPS AND ELIMINATES ALL POWER  COMING 

FROM IT. REPLACE ANY GFCI RECEPTACLE THAT DOES NOT RESPOND TO THE TEST PROPERLY.

 

 

ENGINE MAINTENANCE 

 

MAINTENANCE SHOULD ONLY BE PERFORMED ON THE GENERATOR SET 
AFTER THE ENGINE HAS STOPPED AND THE GENERATOR SET HAS COOLED 
DOWN. THE BATTERY AND SPARK PLUG SHOULD ALSO BE DISCONNECTED 
PRIOR TO PERFORMING MAINTENANCE. 

 

REPAIRS AND/OR ANY ADJUSTMENTS MADE TO THE GENERATOR SET 
SHOULD ONLY BE PERFORMED BY A COMPETENT MECHANIC FAMILIAR 
WITH THE OPERATION, SERVICING, AND SAFETY PRECAUTIONS RELEVENT 
TO THE ENGINE BEING WORKED ON. 

 

This manual contains only very minimal engine maintenance instructions. You should refer to the 
engine manufacturer's owner's manual for specific maintenance instructions for the engine on your 
generator set. Any maintenance instructions or recommendations in the engine owner's manual take 
precedence over any of the following general recommendations. 
 
1.   Clean and/or replace any fuel, oil, and/or air filters per the engine manufacturers' guidelines. 
 
2.   Check oil level regularly; at least every 5 to 8 hours of operation. Be sure the proper oil  
      level is maintained. 
 
3.   Change the oil as is recommended in the engine manufacturer's owner's manual. 
 
4.   Replace the spark plug(s) as is recommended by the engine manufacturer (if applicable to 
      the engine). 
 
5.   Clean the cooling fins on the engine to keep the engine's heat dissipation potential at it's  
      maximum. 
 
6.   Inspect and clean all governor and carburetor linkages and make sure they operate properly. 
 
7.   Inspect the recoil rope for any damage and replace it if necessary (if applicable). 
 
8.   Clean the trash screen around the recoil or other cooling air intake. 
 

 
 

 
 

- 5 -

 

Summary of Contents for OHV Series 3KW-9KW

Page 1: ...PREMIER POW R PRODUCTS GENERATORS OHV Series 3KW 9KW BALDOR GENERATORS 3815 Oregon Street Oshkosh WI 54902 Telephone 236 4200 Fax 920 236 4219 FORM S PSG 002 7 EFFECTIVE DATE 4 4 97 OHV SERIES COVER M...

Page 2: ...your generator set inspect it closely for shipping damage If you find some damage notify the transportation company immediately and file a freight damage claim Think of this manual as a tool to help...

Page 3: ...es are not normally lethal an involuntary jerk of the hand caused by a hot surface or by an electrical shock can result in injury Repair of electrical generating equipment requires specialized skills...

Page 4: ...le under the influence of alcohol drugs or medication When transporting or using a generator set with the wheel option secure the unit to prevent it from moving around Do not tamper with or change the...

Page 5: ...RATOR SETS Operate the generator set on a level surface If the generator set is tilted fuel spillage may result Handle fuel with care It is highly flammable Use only clean properly marked and approved...

Page 6: ...e generator set free of grass leaves and excessive grease and oils Allow the generator set to cool before transporting it or storing it indoors Have fire extinguisher accessible and nearby while opera...

Page 7: ...leshooting 11 Control Panel Information for OHV30 13 Control Panel Information for OHV40 50 60 14 Control Panel Information for OHV85 15 Gen End Componentry Diagrams OHV30 16 Parts Breakdown List for...

Page 8: ...HEAT All engines give off considerable heat when running Since the engine and your generator set uses air to keep it cool it is important that the temperature of the area in which it is located is doe...

Page 9: ...r home where the building is also supplied electricity by a local utility shall be connected only by a competent electrician and only after the main service entrance switch has been disconnected and l...

Page 10: ...RUNNING ALWAYS CLEAN UP ANY SPILLED FUEL AND ALLOW IT TO DRY PRIOR TO STARTING AN ENGINE FUEL L P or Natural Gas Make sure the gaseous fuel being supplied to the unit is in vapor form and that it is...

Page 11: ...h or sponge Do not use sprayed water or compressed air to clean the generator set or it s components INSPECTING Inspect the external wires of the generator set for cuts fraying or loose connections Re...

Page 12: ...OULD ONLY BE PERFORMED BY A COMPETENT MECHANIC FAMILIAR WITH THE OPERATION SERVICING AND SAFETY PRECAUTIONS RELEVENT TO THE ENGINE BEING WORKED ON This manual contains only very minimal engine mainten...

Page 13: ...he carburetor After shutting the engine off be sure to close all the fuel valves 2 Disconnect and remove the battery if your generator set is so equipped 3 Drain the used oil from the engine s crankca...

Page 14: ...ctors that influence the amount of current needed to start a motor are 1 The type of load connected to the motor If the electric motor is connected to a hard starting load such as an air compressor it...

Page 15: ...er if known 4 Quantity of parts NOTE Engine parts can usually be obtained from a local representative of your engine manufacturer via the information in the engine manufacturer s owner s manual Pow R...

Page 16: ...with a fuel valve open it at this time 7 Check the fuel system for fuel leaks and repair them prior to starting the engine WIPE UP ANY SPILLED FUEL AND ALLOW IT TO DRY PRIOR TO STARTING THE ENGINE 8...

Page 17: ...engage it If the engine does not start after turning the engine over a few times smell for fuel near the air cleaner If there is a significant gasoline smell coming from the air cleaner turn the choke...

Page 18: ...e Make sure the generator is turning at the speed on the nameplate 3 Broken wires or loose connections Broken wires or loose connections can cause the generator set to have low or no output voltage Ch...

Page 19: ...set will produce low or no output voltage Make sure the generator is turning at the speed specified on the nameplate 2 Broken wires or loose connections Broken wires or loose connections can cause th...

Page 20: ...ousehold duplex receptacle it is rated for 120 VAC 15 Amps When using this receptacle you are utilizing the ground fault protection provided by the GFCI receptacle C ELAPSED TIME METER This meter disp...

Page 21: ...ave the L14 20R receptacle which is capable of carrying 20 Amps OHV 60 has the L14 30R receptacle which is capable of carrying 30 Amps E ELAPSED TIME METER This meter keeps and displays a continuous r...

Page 22: ...ous running total of the hours accumulated on the unit C VOLTMETER This voltmeter displays the voltage level being produced by the generator set D AC CIRCUIT BREAKERS These Circuit Breakers provide ov...

Page 23: ...Generator End Componentry OHV30 Genset 16...

Page 24: ...earing T 480 00025 HA3187A03SP Stator Bolt for 2500 Watt Gen SS Consult Factory Consult Factory Mate N Loc kit Not Shown 360 05000 EH0315A00 Control Box Empty Not Shown 370 11900 EH0331A00 Control Box...

Page 25: ...Generator End Componentry OHV40 OHV50 OHV60 Control Box Componentry OHV40 OHV50 OHV60 18...

Page 26: ...560 00700A EA0002A01SP Idler Magnet for Units with Honda Engines AA 560 00000 WD1541A00SP Duplex Receptacle 125 VAC 15 Amp BB 560 70020 WD1541A33SP GFCI Duplex Receptacle 125 VAC 20 Amp CC 560 10025 W...

Page 27: ...Generator End Componentry OHV85 Control Box Componentry OHV85 20...

Page 28: ...00090 HA3187A08SP Stator Bolt U 520 00403 SP9080SP Auto Idler System Switch V 540 00300 WD3201A02SP Voltmeter 0 300 VAC W 540 20000 WD3201A00SP Hour Meter Not Shown 550 00700 EA0002A00SP Auto Idler S...

Page 29: ...Wiring Diagram OHV30 22...

Page 30: ...Wiring Diagram OHV40 OHV50 OHV60 23...

Page 31: ...Wiring Diagram OHV85E 24...

Page 32: ......

Page 33: ...erials If a Baldor Generator repair facility determines that the problem with a Baldor product is not due to defects in Baldor workmanship or materials then the party requesting warranty service will...

Page 34: ...bor requested by the owner 5 All parts transportation costs All warranty claims must be submitted to a Baldor Generator repair facility prior to the expiration of the warranty period Baldor Generators...

Page 35: ...ia to cause cancer birth defects and other reproductive harm CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some constituents are known to the state of California to cause cancer birth de...

Page 36: ...Service is just a phone call away 800 872 7697 www baldor com products generators asp 3815 Oregon Street Oshkosh WI 54902 Phone 920 236 4200 Fax 920 236 4219...

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