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2-5

MN703

Startup & Adjustments

The Voltage Select Switch is located under the cover and must be set before applying power to the 

control. Figure 2-4.

For 208/230 Volt AC Line Input

  

Set the Voltage Select Switch to the 230 position (factory setting). The switch toggle should be in the 

lower position with 230 displayed at the top.

For 115 Volt AC Line Input

  

Set the Voltage Select Switch to the 115 position. The switch toggle should be in the upper position 

with 115 displayed at the bottom.

Figure  2-4   Voltage Select Switch Setting

After the control has been mounted properly and electrical connections have been completed,
1.  Verify the speed adjust potentiometer is set fully counterclockwise.
2.  Apply AC power.
3.  Observe the Power ON LED indicator is illuminated. If not on, refer to troubleshooting.
4.  Verify correct direction of motor rotation.  

Start the control. The motor shaft should begin to rotate as the potentiometer knob is turned 

clockwise, or the analog speed reference signal is increased.  

Verify the motor shaft is rotating in the desired ‘forward’ direction.  

If the direction of rotation is incorrect, stop the control and disconnect AC power.  

Switch the motor lead connections at the A+ and A- terminals.  

If a tachometer is connected, the leads may also need to be switched for correct signal polarity.  

If the CL LED is on, refer to troubleshooting.

WARNING:  If possible, do not adjust trim pots with the main power applied. Electrical shock can cause serious or 

fatal injury. If adjustments are made with the main power applied, an insulated adjustment tool must 

be used to prevent shock hazard and safety glasses must be worn. 

TRIMPOT ADJUSTMENTS

The control contains trimpots which have been factory set for most applications. Some applications 

may require readjustment to tailor the control for a specific performance requirement.

Minimum Speed Trimpot (MIN)

  

The MIN Trimpot sets the minimum speed of the motor when the Main Speed Potentiometer is set 

fully counterclockwise. The MIN Trimpot is factory set to 0% of base motor speed. To increase the  

minimum speed, rotate the MIN Trimpot clockwise. To decrease the minimum speed, rotate the MIN 

Trimpot counterclockwise. The MIN Trimpot range is 0% – 30% of base motor speed.

Note:  Readjusting the MIN Trimpot will affect the maximum speed setting. Therefore, it is necessary 

to readjust the MAX Trimpot if readjusting the MIN Trimpot. It may be necessary to repeat these 

adjustments until both the minimum and maximum speeds are set to the desired levels.

Maximum Speed Trimpot (MAX)

  

The MAX Trimpot sets the maximum speed of the motor when the Main Speed Potentiometer is 

set fully clockwise. The MAX Trimpot is factory set to 100% of base motor speed. To increase the 

maximum speed, rotate the MAX Trimpot clockwise. To decrease the maximum speed, rotate the MAX 

Trimpot counterclockwise. The MAX Trimpot range is 50% – 110% of base motor speed.

Note: The MAX trimpot is inoperative in the voltage following mode.

Caution: Do not set the maximum speed above the rated motor RPM since unstable motor operation  ay occur.

Note:  Do not adjust the maximum speed above the rated motor RPM or unstable operation may occur. 

208/230 Volt AC Line Input

(Factory Setting) 

115 Volt AC Line Input 

 

 

Summary of Contents for BC140

Page 1: ...6 15 Installation Operating Manual MN703 BC140 BC140 FBR DC CONTROL...

Page 2: ...Any trademarks used in this manual are the property of their respective owners Important Be sure to check www baldor com to download the latest version of this manual in Adobe Acrobat PDF format...

Page 3: ...Motor Armature Connection 2 2 Motor Field Connection Shunt Wound Motors Only 2 2 Full Voltage Field 2 2 Half Voltage Field 2 3 Plug In Horsepower Resistor 2 3 Important Considerations 2 4 Startup Adju...

Page 4: ...ii MN703...

Page 5: ...hock can cause serious or fatal injury WARNING Electrical shock can cause serious or fatal injury Be sure that all power is disconnected and there is no voltage present from this equipment or equipmen...

Page 6: ...here are several things you should do immediately 1 Observe the condition of the shipping container and report any damage immediately to the commercial carrier that delivered your control 2 Verify tha...

Page 7: ...NEMA 1 IP 40 enclosure for indoor use It is recommended that the control be mounted vertically on a flat surface with adequate ventilation Leave enough room below the control to allow for AC line and...

Page 8: ...Cu Recommended Tightening Torque Maximum 50 Ft Maximum 100 Ft AWG mm2 AWG mm2 lb in kg cm 6 1 2 1 16 1 3 14 2 1 12 13 8 12 1 2 14 2 1 12 3 3 12 13 8 The AC Line Fuse acts as a disconnect in case of a...

Page 9: ...e control to the motor so the IR Compensation and Current Limit settings to be correct Select the proper Plug In Horsepower Resistor according to Table 2 3 Plug In Horsepower Resistors are available f...

Page 10: ...he actual AC line amperage of the control at full load should not exceed the motor s DC nameplate rating Torque Requirements The motor selected for the application must be capable of supplying the nec...

Page 11: ...the main power applied an insulated adjustment tool must be used to prevent shock hazard and safety glasses must be worn TRIMPOT ADJUSTMENTS The control contains trimpots which have been factory set...

Page 12: ...rent rating of the motor Some application may require a lower value so as not to damage process material or drive train components Note For the Current Limit to operate properly the correct Plug In Ho...

Page 13: ...ble 2 4 Troubleshooting Guide without Optional Forward Brake Reverse Switch Symptom Possible Cause Suggested Corrective Action Motor is not running and Pilot Light not illuminated On Off AC Line Switc...

Page 14: ...or CL and or IR Trimpots may be set incorrectly Readjust the CL and or IR Trimpots Defective speed control module Replace speed control Voltage Select Switch set to wrong position Recheck line voltage...

Page 15: ...ch CATALOG NO BC144 The optional Forward Brake Reverse Switch Catalog No BC144 is used to dynamically brake the motor and reverse motor direction The switch assembly is to be installed in the mounting...

Page 16: ...03 Optional RFI Filter BC24 LF Panel mount Rated 24 Amps at 115 and 208 230 Volts AC single phase Complies with CE Directive 89 336 EEC EN55022 and or EN55011 relating to the EMC Class A Industrial St...

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Page 19: ...SUITE 400 ROGERS MN 55374 PHONE 763 428 3633 FAX 763 428 4551 MISSOURI ST LOUIS 13678 LAKEFRONT DRIVE EARTH CITY MO 63045 PHONE 314 373 3032 FAX 314 373 3038 KANSAS CITY 9810 INDUSTRIAL BLVD LENEXA KS...

Page 20: ...P O Box 2400 Fort Smith AR 72902 2400 U S A Ph 1 479 646 4711 Fax 1 479 648 5792 International Fax 1 479 648 5895 www baldor com Baldor Electric Company MN703 All Rights Reserved Printed in USA A40244...

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