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Baldan MOVERE, Instruction Manual

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Baldan MOVERE Instruction Manual Download Page 42

MOVERE

4

2

ƒ

Assembly

• Mounting the tillage rollers - MOVERE 108 discs 

3200

938

938

686

686

3200

2500

2500

For the perfect operation of the tillage rollers, when assembling them, 

respect the above measures.

  WARNING

Instruction Manual

Summary of Contents for MOVERE

Page 1: ...Super Tandem Articulated Disk Harrows MOVERE...

Page 2: ......

Page 3: ...esale was responsible for the custody and maintenance during the period in its possession and also for the assembly retightening lubrication and overhaul During the technical delivery dealer should gu...

Page 4: ...NTOS AGR COLAS S A CNPJ 52 311 347 0009 06 Insc Est 441 016 953 110 Scan the QR Code on the identification plate of your device and access this Instruction Manual online Super Tandem Articulated Disk...

Page 5: ...uprights and the frames 28 Assembling the disc sections on the left intermediate and left side frames 29 Assemblingthecleaners 30 AssemblingtheRightCenterBracketontheWheelShaft 31 Mounting the left c...

Page 6: ...s for operation Part I 60 Recommendations for operation Part II 61 CALCULATIONS 62 Approximatehourlyoutput 62 MAINTENANCE 63 Tire Pressure 63 Lubrication 64 Lubrication every 24 working hours Part I 6...

Page 7: ...uct Identification 75 NOTES 76 77 CERTIFICATE 78 Warrantycertificate 78 84 Contents OPTIONAL 73 Cutting Discs 73 IDENTIFICATION 74 Identificationplate 74 LIFTING 73 Lifting points 73 InstructionManual...

Page 8: ...ng from the call to the service with the BALDAN company being authorised to make its billing on behalf of the reseller Any repairs made to the product that is within the warranty period of the dealer...

Page 9: ...LDAN IMPLEMENTOS AGR COLAS S A is not liable for any damage caused by accidents arising from the use transportation or improper or incorrect storage of your tool whether due to negligence and or inexp...

Page 10: ...ractor if the front has insufficient ballast for rear equipment If there is a tendency to lift add weights to the front or front wheels Only start the tractor when you are properly seated and the seat...

Page 11: ...in the hoses use a piece of cardboard or wood never use your hands Avoid fluids going into the skin Do not make adjustments with MOVERE in operation When doing any services on the MOVERE first switch...

Page 12: ...HANGE THE PHYSICAL CONDITIONS OF THE OPERATOR THEREFORE NEVER OPERATE THE EQUIPMENT UNDER THE USE OF THESE SUBSTANCES SafetyStandards Always keep oil and or grease away from access and workplaces as t...

Page 13: ...ANT A safe attitude must be observed in all stages of working with MOVERE thus avoiding accidents such as impact of objects fall noise cuts and ergonomics in other words the person responsible for ope...

Page 14: ...tadequateventilation astheexhaustgases areharmfultohealth When maneuvering the tractor to engage MOVERE make sure you have the necessary space and thatthereisnooneclose alwaysmaneuveratidleandbeprepar...

Page 15: ...d or trained worker observing all safety guidelines Before starting maintenance disconnect all MOVEREdrivesystems PeriodicallycheckallMOVEREcomponentsbeforeusingit According to the equipment used and...

Page 16: ...ide rear frame 15 Left rear frame 16 Rear right frame 27 26 12 21 19 7 8 28 9 2 14 10 18 5 3 11 1 4 15 24 22 25 23 16 31 30 29 17 17 Rear right side frame 18 Disk 19 Finishing Disc 20 Right side axle...

Page 17: ...mber of Discs Measure A mm Measure B mm Measure C mm Measure D mm Measure E mm Measure F mm Measure G mm Measure H mm Measure I mm 88 9013 8315 8824 5457 3557 5472 3920 470 10025 A D F H E I B C G Mea...

Page 18: ...108 11023 10253 10628 5815 3391 5573 4785 405 10702 A D F H E I B C G Number of Discs Measure A mm Measure B mm Measure C mm Measure D mm Measure E mm Measure F mm Measure G mm Measure H mm Measure I...

Page 19: ...124 12503 11815 12161 5815 3376 5591 5440 406 11067 A D F H E I B C G Number of Discs Measure A mm Measure B mm Measure C mm Measure D mm Measure E mm Measure F mm Measure G mm Measure H mm Measure I...

Page 20: ...r harrowing MOVERE must be driven and operated only by a properly instructed operator To avoid damage serious accident or death DO NOT transport people over any part of MOVERE It is FORBIDDEN to use M...

Page 21: ...5 washer 6 and nut 7 2 Then place on the shaft 1 the disc 8 bearing 9 the other disc 8 separator spool 10 and so on 3 When the assembly is complete with all discs bearings separator spools place the...

Page 22: ...ll discs bearings separator spools place the convex thrust washer 11 lock 12 nut 13 tightening with the wrench until the entire assembly is tightened 4 Once finished fit the disc assembly and tighten...

Page 23: ...ns MOVERE88discs See below the assembly of the disc sections of the MOVERE 88 discs Assembly LABEL A B D C BEARING DISC SEPARATOR REEL FINISHING DISC MOVERE 88 DISCS A C C A C D D C C C C C B B B B D...

Page 24: ...s MOVERE108discs See below the assembly of the disc sections of the MOVERE 108 discs Assembly MOVERE108DISCS A C C A C D D C C C C C B B B B D D LABEL A B D C BEARING DISC SEPARATOR REEL FINISHING DIS...

Page 25: ...MOVERE124discs Assembly MOVERE 124 DISCS A C C A See below the assembly of the disc sections of the MOVERE 124 discs C D D C C C C C B B B B D D LABEL A B D C BEARING DISC SEPARATOR REEL FINISHING DI...

Page 26: ...lows Assembly 1 Placethefront 1 andrear 2 framesinaclean flat location 2 Theninstalltheupright 3 onthefront 1 andrear 2 framesbyfixingthemthroughthe bolt 4 lock 5 plain washer 6 washer 7 andnut 8 Repe...

Page 27: ...tion 3 in line and match the drilling of the shoes 4 with those of the bearings and secure them with screws 5 plain washers 6 nuts and locknuts 7 2 Then lift the other part of the grill and repeat the...

Page 28: ...and upright 1 on the left hand side upright 2 to do this proceed as follows 1 Attach the left hand upright 1 to the left hand upright 2 by fastening it through the bolts 3 plain washers 4 lock washers...

Page 29: ...secure them with screws 5 plain washers 6 nuts and locknuts 7 2 Then lift the other part of the grill and repeat the operation by checking the concavity of the disks from one section to the other that...

Page 30: ...iper blades 1 to do so proceed as follows Assembly 01 Place the wiper blades 1 on the frames 2 using flat washers 4 lock washers 5 and nuts 6 using the screws 3 When assembling the cleaners they shoul...

Page 31: ...ws 1 Attachtherightwheelhingebracket 2 totherightcenterbracketofthewheelaxle 1 and installtheshaft 3 2 Then locktheshaft 3 throughthebushings 4 bolt 5 nutandlocknut 6 Repeat the above procedure for mo...

Page 32: ...axle 1 upside down to do this proceed as follows Assembly 01 Attachtheleftcenterbracketofthewheelspindle 1 upright 2 throughthepins 3 lock washers 4 andnuts 5 Repeat the above procedure for mounting...

Page 33: ...et of the wheel axle 2 through the bolts 3 and nuts 4 Repeat the above procedure for mounting the tires on the right center bracket and on the right and left side brackets of the wheel axle All tires...

Page 34: ...n in detail A 02 Then insert the bolts 7 lock washers 8 and nuts 9 as shown in detail B Repeat the above procedure to mount the lock on the center right and middle right brackets When working or trans...

Page 35: ...flat washers 4 and nuts 5 02 Then attach the rod 6 to the rod support 7 spring back 8 flat washer 9 and nuts 10 03 Then fix the rod base 6 to the upright 2 through the pin 11 flat washer 12 and cotte...

Page 36: ...header attachment bar 11 to the right crossbar 1 through the pin 12 flat washer 13 and nut 14 04 Then attach the header 15 to the left transverse bar 6 through the bolt 16 plain washer 17 and nut 18...

Page 37: ...e articulation support 1 on the coupling header 2 fixing through the pin 3 flat washer 4 castle nut 5 and cotter pin 6 02 Then attach the base of the hydraulic cylinder 7 to the regulator 8 fixing thr...

Page 38: ...ackets 1 to the crossbars 2 by fastening with pins 3 plain washer 4 castle nut 5 and cotter pin 6 02 Then attach the hydraulic cylinder bases 7 to the adjusters 8 through the pins 9 plain washer 10 an...

Page 39: ...in 9 plain washers 10 cotter pin 11 and the rod of the hydraulic cylinder 8 at the point D through the pin 12 flat washer 13 and cotter pin 14 3 Then attach the base of the hydraulic cylinder 15 to th...

Page 40: ...the bolts 7 and the bolts 8 lock washers 9 and nuts 10 3 Then place the pins 11 on the brackets 1 by locking them through the plain washers 12 and cotter pin 13 4 Then attach the forks 14 on the pins...

Page 41: ...Assembly Mountingthetillagerollers MOVERE88discs 2300 600 600 500 500 2300 2300 2300 For the perfect operation of the tillage rollers when assembling them respect the above measures WARNING Instructi...

Page 42: ...Assembly Mountingthetillagerollers MOVERE108discs 3200 938 938 686 686 3200 2500 2500 For the perfect operation of the tillage rollers when assembling them respect the above measures WARNING Instruct...

Page 43: ...Mountingthetillagerollers MOVERE124discs 2250 607 607 475 261 475 261 2250 2100 2100 2100 2100 For the perfect operation of the tillage rollers when assembling them respect the above measures WARNING...

Page 44: ...ignage 1 in the center left frame 2 through the bolts 3 plain washers 4 lock washers 5 and nuts 6 Repeat the above procedure to mount the signage to the right center frame DO NOT work or transport MOV...

Page 45: ...ESSURE 3 8 X 350 MM W 2 TRG HOSE HIDR HIGH PRESSURE 3 8 X 2500 MM W 2 TCG 90 HOSE HIDR HIGH PRESSURE 3 8 X 2500 MM W 2 TCG 90 HOSE HIDR HIGH PRESSURE 3 8 X 2400 MM W 1 TCG AND 1 TRG HOSE HIDR HIGH PRE...

Page 46: ...F 2 WEFTS W MALE FAST HITCH HOSE 3 8 X 5400 MM 2 TCG 90 2 WEFTS HOSE 3 8 X 2300 MM 1 TCG 90 1 TCG 45 2 WEFTS HOSE 3 8 X 900 MM 1 TCG AND 1 TRG 2 WEFTS HOSE 3 8 X 3800 MM 1 TCG 90 1 TCG 45 2 WEFTS HOSE...

Page 47: ...2 WEFTS W MALE FAST HITCH HOSE 3 8 X 5600 MM 2 TCG 90 2 WEFTS HOSE 3 8 X 3000 MM 1 TCG 90 1 TCG 45 2 WEFTS HOSE 3 8 X 900 MM 1 TCG AND 1 TRG 2 WEFTS HOSE 3 8 X 3800 MM 1 TCG 90 1 TCG 45 2 WEFTS HOSE...

Page 48: ...pproach the tractor in the reverse gear paying attention to the application of the brakes 2 Proceed the coupling of MOVERE to the tractor by securing it through the coupling pin 3 flat washer 4 and lo...

Page 49: ...ds 2 until half way 03 Then loosen the nuts and locknuts 3 of the header rods 4 leaving them at a distance of 20 mm from the face of the rods 3 04 Then lift the disk harrows up and check if MOVERE is...

Page 50: ...tays level When MOVERE is in this position first lower it by lowering the hydraulic system Then loosen the upper nuts 7 of the center rods 8 every 10 mm Then tighten the lower nuts 9 until it touches...

Page 51: ...tarting MOVERE check the adjustment of the oil flow so that the gear does not couple abruptly causing damage to the disk harrows When starting MOVERE if necessary complete the hydraulic oil level of t...

Page 52: ...ed Always lock the 2 brackets together front and rear of each side frame At the end of transporting MOVERE remove the pins 2 leaving the side frames 1 free to start the movement Ignoring these warning...

Page 53: ...cylinders 7 of the circlip place the locks 8 and secure them with the pins 9 and locks 10 5 Then fully actuate the stroke of the hydraulic cylinders 11 of the header place the locks 12 and secure the...

Page 54: ...e tillage rollers 15 first loosen the screws 16 Then unscrew the nuts 17 plain washers 18 and the bolts 19 and move the tillage rollers 15 until the hole in the holder 20 is aligned with the hole poin...

Page 55: ...ulic cylinders 11 of the header Ignoring this warning can cause damage to the hydraulic cylinders WARNING 07 When ending the transport of MOVERE remove the latches 8 from the hydraulic cylinders 7 and...

Page 56: ...E remove the limiting rings 2 from the hydraulic cylinders 1 of the wheel Always place the same number of limiting rings 2 on the hydraulic cylinders 1 of the wheel WARNING IMPORTANT 1 2 2 After adjus...

Page 57: ...scs into the ground to the specified depth 2 Then increase the pressure of the tillage rollers 1 by tightening the nuts and cotter nuts 2 of the rods 3 3 If you still need to increase the pressure loo...

Page 58: ...thetillagerollers 1 bylooseningthenutsandlockingnuts 2 of therods 3 3 Ifyoustillneedtoreducethepressure loosenthecotterpin 7 flatwasher 8 removethe pin 9 andchangesupport 10 ofpoint A topoint B andatt...

Page 59: ...Gridcenteringadjustment 01 According to the adjustment to be made tighten or loosen the nut 2 of the header adjuster 3 until you reach the desired setting Before starting work with MOVERE make sure th...

Page 60: ...E 7 When executing maneuvers in the headwheels first actuate the hydraulic cylinders gradually by lifting the disc sections 8 During harrowing with the discs on the ground do not make right or left ha...

Page 61: ...er object that can be attached to the discs 11 In compacted ground where the penetration of the discs is difficult the depth may be minimal making work unsatisfactory In these cases the application of...

Page 62: ...re 10 000m theamountvariesbyregion A L 8 31m V 7 000 m h F 0 90 X 10 000 m Calculated in hectares Model Number of Discs Working width mm Average Speed m h Production Factor Approximate Production in H...

Page 63: ...re mountedwheel heatmaycauseairpressuretoriseandcauseanexplosionofthe tyre Whenfillingthetire positionyourselfnexttothetire neverinfrontofit Tofillthetire alwaysuseacontainmentdevice fillingcage Mount...

Page 64: ...he operation carefully lubricate all grease fittings always observing the greasing intervals on the following page Make sure about the lubricant quality regarding its efficiency and purity avoid using...

Page 65: ...Maintenance Lubricateevery24workinghours PartI When lubricating the MOVERE do not exceed the amount of new grease Fill in a sufficient quantity WARNING InstructionManual MOVERE 65...

Page 66: ...Maintenance When lubricating the MOVERE do not exceed the amount of new grease Fill in a sufficient quantity WARNING Lubricateevery24workinghours PartII InstructionManual MOVERE 66...

Page 67: ...from the bearing 3 2 Then remove one or two gaskets 4 from the cover 2 of the bearing 3 Replace the cover 2 and retighten it 3 If the gap remains the cover 2 can be checked to increase the setting the...

Page 68: ...ust them 1 Remove the washer 1 2 Then loosen the screws 2 and remove the cover 3 from the bearing 4 3 Then remove one or two gaskets 5 from the cover 3 of the bearing 4 Replace the cover 3 and retight...

Page 69: ...and replace the damaged parts Quick coupling does not fit Couplings of different types Exchange it for males and females of the same type Leaking hydraulic hoses There is no sealing material on the t...

Page 70: ...dan parts 8 Keep your MOVERE discs always sharp Proper and periodic maintenance is necessary to ensure the life of the MOVERE IMPORTANT long Maintenance GeneralCleaning PartI 1 When storing MOVERE per...

Page 71: ...d clean all harrow components during and at the end of the work season 2 Use neutral products to clean the harrow following the safety and handling guidelines provided by the manufacturer 3 Always car...

Page 72: ...ns and greases according to the recommenda ons in the operator s manual 9 Spray all the machine especially the zinc parts with protec ve oil following the manufacturer s applica on guidelines The prot...

Page 73: ...s located in the uprights When mounting or servicing MOVERE if you have to carry out the lifting with winch it is essential to engage the chains at the lifting points MOVERE can optionally be purchase...

Page 74: ...02 and date of manufacture 03 which is on the nameplate of your MOVERE The drawings contained in this Instruction Manual are illustrative WARNING If in doubt never operate or handle your equipment wit...

Page 75: ...__________________________________________________________ ____________________________________________________ Serial No __________________________________________________________ Purchase Date Invoi...

Page 76: ...Notes InstructionManual MOVERE 76...

Page 77: ...Notes InstructionManual MOVERE 77...

Page 78: ...ther expenses resulting from the call to the service with the Baldan company authorised to make its billing on behalf of the reseller Any repairs made to the product that is within the warranty period...

Page 79: ..._________________ Number __________________________ City ______________________________________ State ____________________ E mail ______________________________________________________________ Sale Da...

Page 80: ......

Page 81: ...e _______________________________________________________________ Address _________________________ Number __________________________ City ______________________________________ State ________________...

Page 82: ......

Page 83: ...________________ Phone _______________________________________________________________ Address _________________________ Number __________________________ City ______________________________________ S...

Page 84: ...GE WILL BE PAID BY BALDAN IMPLEMENTOS AGR COLAS S A Av Baldan 1500 NovaMat o CEP 15993 000 Mat o SP Brasil Phone 16 3221 6500 Fax 16 3382 6500 www baldan com br email sac baldan com br Export Phone 55...

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