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The electric fluid solenoid valve (3120-032) is installed in the hydraulic line as near to the point of dispensing 

as possible (Figure 1, Item 11). One valve must be installed in the line of each outlet to be controlled. It is sug

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gested that a manual by-pass valve be installed around the solenoid valve as shown in the diagram (Figure 

1, Item 9). This allows the solenoid valve to be by-passed in case of electric power line failure. The by-pass 

valve should allow for locking in either the open or closed position by means of a padlock or sealing wire to 

avoid tampering.

ELECTRICAL

Refer to Figures 2 and 3 for electrical installation.

Installation should be made in accordance with the National Electrical Code (NFPA 70) and the Flammable 

and Combustible Liquids Code (NFPA 30).

Power input to the Director Jr. is 110 VAC. All control circuits are 24 VDC which are not normally restricted by 

electrical codes, however, local codes should be checked for applicability, and all electrical installations should 

comply with codes.

Place the console(s) where it will normally be used. All electrical connections are made through the multi-wire 

cable supplied with the unit. Some kind of pull box should be mounted within 5 feet of the console. A suitable 

place might be behind a desk or in the ceiling where the existing electrical system is likely located. Connect 

the supplied cable to a screw type terminal strip with 14 terminals that is mounted inside the box as indicated 

in Figure 2.

No. 18 AWG wire is recommended for all runs less than 400 feet. For runs from 400 to 625 feet, use wire no. 

16 AWG or larger. Normally the 24 VDC wiring can be run around the overhead structure of the building with-

out using conduit. This wire should be clamped or secured to the structure in such a way that it is not subject 

to any mechanical stress. Use a strain relieving clamp any time a cable enters a junction box. The cables 

from all the consoles in the system can be run to one junction box with conduit running to the 110 VAC circuit 

breakers and then using multi-wire cable for the control circuit runs.

Another junction box should be installed within a few feet of the impulse meter (less than 10 feet). A control 

cable can then be used to run between this box and the console junction box. Solderless connections (wire 

nuts) can be used for the connections in this box.

Another junction box or group of boxes should be mounted near the solenoid valves. In the case of a reel 

bank, one junction box may suffice for several valves. In the event that a number of reel banks or oil bars or 

other dispensing points are used, it may be necessary to locate separate junctions boxes at each dispensing 

location. The two wires from each electrical solenoid valve should be run inside of plastic or metal sheathing 

for mechanical protection. In the event that the junction box is located at a distance from the valve greater 

than the length of the valve wires, it may be necessary to splice two ends of the wires together, soldering 

them and then covering the connection with heat shrinking tubing.

An optional extra to the system is a “Ready” light (3120-031). This light is installed within sight of the dispens

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ing mechanic. It may be attached to the side of the reel bank, oil bar, or an adjacent wall. The wires of the 

“Ready” light are run to the solenoid valve junction box and are wired in parallel with the valve.

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Summary of Contents for Director Jr. 3110-031

Page 1: ...ume will be less This condition is a result of the unshielded wiring picking up stray signals from adjoining electrical wires and or electrical equipment If unshielded wiring is used the condition des...

Page 2: ...NT Pressure Relief Procedure Follow this procedure whenever you shut off the pump when checking or servicing any part of the system and when installing cleaning or changing any part of the system 1 Di...

Page 3: ...Console Setup 8 Pulse Calibration Factor 9 Post Installation Check 10 Operational Check 10 Operation Instructions 10 Normal Operation 10 Totalizer Operation 11 Key lock Operation 11 Ready Light Operat...

Page 4: ...ber of fluids to be dispensed Each unit is completely self contained The units of measure can be set to quarts pints liters or gallons The voltage controlling the solenoid valves and the impulse meter...

Page 5: ...provide and maintain sufficient line pressures and fluid volumes for most systems system plumbing length will dictate pump ratio required 6 Impulse Meter 3120 114 Electric impulse meter measures the...

Page 6: ...s mandatory for protection of the system and personnel and to maintain the warranty in effect Relief Kit 3120 085 1 2 NPT or 3120 086 3 4 NPT will protect the system from possible overpressure damage...

Page 7: ...arger Normally the 24 VDC wiring can be run around the overhead structure of the building with out using conduit This wire should be clamped or secured to the structure in such a way that it is not su...

Page 8: ...tempting to operate the system a careful check should be made of all wiring to assure that all connections are secure and that no frayed leads cause an unwanted connection between terminals or leads C...

Page 9: ...d with a delay of 2 seconds normal operation display see image 1 below First Digit Unit of Measure Pulses Per Unit after 6 2016 Pulses Per Unit before 6 2016 0 Quarts 310 155 G Gallons 1242 621 P Pint...

Page 10: ...oll between Quarts Gallons Pints and Liters Press the SET button to enter edit mode The Pulse Calibration Factor will begin flashing Use the Up arrow key to change the numerical values from 0 to 5 1 t...

Page 11: ...each station is enabled and the lines pressurized check for leaks NOTE Leakage not only causes a mess and a loss of product but it will also cause erroneous control of the amount of the product delive...

Page 12: ...rts of oil to a car He contacts his supervisor who will enable the Director Jr to meter the required oil The supervisor would perform the following steps 1 Assure that the Director Jr has power 2 Push...

Page 13: ...he console with a lint free cloth dampened with a mild detergent Do not pour or spray cleaner directly on the console DO NOT LET LIQUID ENTER THE CONSOLE 5 Check all switches and lamps for proper oper...

Page 14: ...e power is turned off before removing any components or disconnecting any connections or wiring Symptom Cause Solution 1 No power at console Blown fuse Replace fuse Circuit breaker tripped Reset break...

Page 15: ...e as specified Cable not connected or properly Plug in cable connector seated 6 Fluid does not cut off Impulse meter set up for the Check the impulse meter for the at the correct preset wrong units co...

Page 16: ...r adjustment Parts List Key 832011 Fuse 1 amp 250V 833445 Cable only for 3110 031 832013 Associated Components Pressure Relief Kit 1 2 NPT 3120 085 Pressure Relief Kit 3 4 NPT 3120 086 Isolation Air V...

Page 17: ...16 NOTES...

Page 18: ...Balcrank Corporation Weaverville NC 28787 800 747 5300 800 763 0840 Fax www balcrank com SERVICE BULLETIN SB3101 Rev A 2 15 For Warranty Information Visit www balcrank com...

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