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GENERAL SAFETY REQUIREMENTS

NOTE:  THOROUGHLY READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLING, 

OPERATING, OR SERVICING THIS EQUIPMENT.

WARNING

!

 

DANGER: Not for use with fluids  

 

that have a flash point below 100°F  

 

(38°C). Examples: gasoline, alcohol. 

Sparking could result in an explosion which 

could result in death.

 

Check equipment regularly and  

 

repair or replace worn and  

damaged parts.

Never alter or modify any part of this unit, 

doing so may cause damage to the unit and/or 

personal injury.

Always read and follow the fluid manufacturer’s 

recommendations regarding the use of proper 

use, handling, and disposal.

Release pressures built up in the system 

before any service or repair is begun on a 

pressurized component on the system (e.g. 

filters). See the pressure relief procedure 

below.

IMPORTANT

!

 

Pressure Relief Procedure:

Follow  this  procedure  whenever  you  shut  off 

the pump, when checking or servicing any part 

of the system and when installing, cleaning or 

changing any part of the system.

1)   Disconnect the air to the pump.

2)   Point dispensing valve away from

 

yourself and others.

3)   Open dispensing valve until

 

pressure is relieved.

WARNING

!

WARNING

!

 

High Voltage 

may be present  

 

when servicing this equipment.  

This equipment should only be serviced by 

authorized persons. 

Remove power from the 

console before attempting to replace the 

fuse.

A pressure relief valve at the fluid supply point 

is mandatory for protection of the system and 

personnel, and to maintain the warranty in 

effect. Relief Kit 3120-085 (1/2” NPT) or 3120-

086  (3/4”  NPT)  will  protect  the  system  from 

possible  overpressure  damage.  Excess  fluid 

pressure  above  850  psi  (56  bar)  is  relieved. 

Relief over flow is directed back into the supply 

container to reduce the risk of equipment 

damage or serious bodily injury.

WARNING

!

1

Summary of Contents for Director Jr. 3110-031

Page 1: ...ume will be less This condition is a result of the unshielded wiring picking up stray signals from adjoining electrical wires and or electrical equipment If unshielded wiring is used the condition des...

Page 2: ...NT Pressure Relief Procedure Follow this procedure whenever you shut off the pump when checking or servicing any part of the system and when installing cleaning or changing any part of the system 1 Di...

Page 3: ...Console Setup 8 Pulse Calibration Factor 9 Post Installation Check 10 Operational Check 10 Operation Instructions 10 Normal Operation 10 Totalizer Operation 11 Key lock Operation 11 Ready Light Operat...

Page 4: ...ber of fluids to be dispensed Each unit is completely self contained The units of measure can be set to quarts pints liters or gallons The voltage controlling the solenoid valves and the impulse meter...

Page 5: ...provide and maintain sufficient line pressures and fluid volumes for most systems system plumbing length will dictate pump ratio required 6 Impulse Meter 3120 114 Electric impulse meter measures the...

Page 6: ...s mandatory for protection of the system and personnel and to maintain the warranty in effect Relief Kit 3120 085 1 2 NPT or 3120 086 3 4 NPT will protect the system from possible overpressure damage...

Page 7: ...arger Normally the 24 VDC wiring can be run around the overhead structure of the building with out using conduit This wire should be clamped or secured to the structure in such a way that it is not su...

Page 8: ...tempting to operate the system a careful check should be made of all wiring to assure that all connections are secure and that no frayed leads cause an unwanted connection between terminals or leads C...

Page 9: ...d with a delay of 2 seconds normal operation display see image 1 below First Digit Unit of Measure Pulses Per Unit after 6 2016 Pulses Per Unit before 6 2016 0 Quarts 310 155 G Gallons 1242 621 P Pint...

Page 10: ...oll between Quarts Gallons Pints and Liters Press the SET button to enter edit mode The Pulse Calibration Factor will begin flashing Use the Up arrow key to change the numerical values from 0 to 5 1 t...

Page 11: ...each station is enabled and the lines pressurized check for leaks NOTE Leakage not only causes a mess and a loss of product but it will also cause erroneous control of the amount of the product delive...

Page 12: ...rts of oil to a car He contacts his supervisor who will enable the Director Jr to meter the required oil The supervisor would perform the following steps 1 Assure that the Director Jr has power 2 Push...

Page 13: ...he console with a lint free cloth dampened with a mild detergent Do not pour or spray cleaner directly on the console DO NOT LET LIQUID ENTER THE CONSOLE 5 Check all switches and lamps for proper oper...

Page 14: ...e power is turned off before removing any components or disconnecting any connections or wiring Symptom Cause Solution 1 No power at console Blown fuse Replace fuse Circuit breaker tripped Reset break...

Page 15: ...e as specified Cable not connected or properly Plug in cable connector seated 6 Fluid does not cut off Impulse meter set up for the Check the impulse meter for the at the correct preset wrong units co...

Page 16: ...r adjustment Parts List Key 832011 Fuse 1 amp 250V 833445 Cable only for 3110 031 832013 Associated Components Pressure Relief Kit 1 2 NPT 3120 085 Pressure Relief Kit 3 4 NPT 3120 086 Isolation Air V...

Page 17: ...16 NOTES...

Page 18: ...Balcrank Corporation Weaverville NC 28787 800 747 5300 800 763 0840 Fax www balcrank com SERVICE BULLETIN SB3101 Rev A 2 15 For Warranty Information Visit www balcrank com...

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