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SERVICE AND MAINTENANCE

General

No attempt should be made to repair the Director Jr. console unit. A certain amount of information about 

servicing and troubleshooting is provided in this manual but if questions arise, contact your Balcrank Service 

Representative or the Balcrank factory Service Department. Customer repairs that are beyond the scope of 

this manual become the sole responsibility of the customer.

Periodic Inspection

Inspection of the Director Jr. system should be conducted at regular intervals by qualified personnel. The 

frequency of these inspections should be based on operating rate and environmental conditions. While the 

system is built for excellent reliability, the complete system, including the electronic, electro-mechanical and 

mechanical parts need periodic inspection for optimum life. Here is a suggested list of areas to check:

1.  Inspect the wiring, cable, and electrical connections.

2.  Make sure all components of the system are still secured properly on their mounting surfaces.

3.  Check all screws, nuts and bolts to make sure they have not worked loose.

4.  Carefully clean the console with a lint free cloth dampened with a mild detergent. Do not pour or spray  ......

cleaner directly on the console. DO NOT LET LIQUID ENTER THE CONSOLE.

5.  Check all switches and lamps for proper operation.

6.  Refer to POST INSTALLATION CHECK to verify for proper operation.

Make sure that the power is turned off before removing any components or disconnecting any 

connections or wiring.

WARNING

!

Troubleshooting

In order to properly troubleshoot the system and perform replacement or repair of parts, it is necessary that 

the technician performing the work be thoroughly familiar with the equipment. Attempted repair by unqualified 

personnel could void the warranty. It is suggested that this manual be studied thoroughly before any trouble-

shooting is attempted.

It is suggested that whenever there is a problem with the system that a visual inspection first be made of the 

overall condition of the equipment. Here is a list of things to look for:

1.  Inspect for corrosion of components or wiring.

2.  Check for frayed or broken insulation of wires and cables, and make sure their connections are secure.

3.  Make sure all components are mounted securely.

4.  Check front panel components to make sure none are cracked or broken.

5.  All deficiencies should be corrected before proceeding with troubleshooting.

12

Summary of Contents for Director Jr. 3110-031

Page 1: ...ume will be less This condition is a result of the unshielded wiring picking up stray signals from adjoining electrical wires and or electrical equipment If unshielded wiring is used the condition des...

Page 2: ...NT Pressure Relief Procedure Follow this procedure whenever you shut off the pump when checking or servicing any part of the system and when installing cleaning or changing any part of the system 1 Di...

Page 3: ...Console Setup 8 Pulse Calibration Factor 9 Post Installation Check 10 Operational Check 10 Operation Instructions 10 Normal Operation 10 Totalizer Operation 11 Key lock Operation 11 Ready Light Operat...

Page 4: ...ber of fluids to be dispensed Each unit is completely self contained The units of measure can be set to quarts pints liters or gallons The voltage controlling the solenoid valves and the impulse meter...

Page 5: ...provide and maintain sufficient line pressures and fluid volumes for most systems system plumbing length will dictate pump ratio required 6 Impulse Meter 3120 114 Electric impulse meter measures the...

Page 6: ...s mandatory for protection of the system and personnel and to maintain the warranty in effect Relief Kit 3120 085 1 2 NPT or 3120 086 3 4 NPT will protect the system from possible overpressure damage...

Page 7: ...arger Normally the 24 VDC wiring can be run around the overhead structure of the building with out using conduit This wire should be clamped or secured to the structure in such a way that it is not su...

Page 8: ...tempting to operate the system a careful check should be made of all wiring to assure that all connections are secure and that no frayed leads cause an unwanted connection between terminals or leads C...

Page 9: ...d with a delay of 2 seconds normal operation display see image 1 below First Digit Unit of Measure Pulses Per Unit after 6 2016 Pulses Per Unit before 6 2016 0 Quarts 310 155 G Gallons 1242 621 P Pint...

Page 10: ...oll between Quarts Gallons Pints and Liters Press the SET button to enter edit mode The Pulse Calibration Factor will begin flashing Use the Up arrow key to change the numerical values from 0 to 5 1 t...

Page 11: ...each station is enabled and the lines pressurized check for leaks NOTE Leakage not only causes a mess and a loss of product but it will also cause erroneous control of the amount of the product delive...

Page 12: ...rts of oil to a car He contacts his supervisor who will enable the Director Jr to meter the required oil The supervisor would perform the following steps 1 Assure that the Director Jr has power 2 Push...

Page 13: ...he console with a lint free cloth dampened with a mild detergent Do not pour or spray cleaner directly on the console DO NOT LET LIQUID ENTER THE CONSOLE 5 Check all switches and lamps for proper oper...

Page 14: ...e power is turned off before removing any components or disconnecting any connections or wiring Symptom Cause Solution 1 No power at console Blown fuse Replace fuse Circuit breaker tripped Reset break...

Page 15: ...e as specified Cable not connected or properly Plug in cable connector seated 6 Fluid does not cut off Impulse meter set up for the Check the impulse meter for the at the correct preset wrong units co...

Page 16: ...r adjustment Parts List Key 832011 Fuse 1 amp 250V 833445 Cable only for 3110 031 832013 Associated Components Pressure Relief Kit 1 2 NPT 3120 085 Pressure Relief Kit 3 4 NPT 3120 086 Isolation Air V...

Page 17: ...16 NOTES...

Page 18: ...Balcrank Corporation Weaverville NC 28787 800 747 5300 800 763 0840 Fax www balcrank com SERVICE BULLETIN SB3101 Rev A 2 15 For Warranty Information Visit www balcrank com...

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