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Template  40941_J  04-02-10

56129-02/56130-02_97_B  04-16-12

11

Manufactured under one or more of these patents.  U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,834 b2,
Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending.   All material copyright of Balboa Water Group.

Power Requirements:

Single Service 

[3 wires (line, neutral, ground)]

230VAC, 50Hz, 1þ, 32A, (Circuit Breaker rating = 40A max.)

System Ouputs - 32A Service:

Pump 1 

230VAC 

1-Speed 

12A max 

15-minute timer

Blower 

230VAC 

1-Speed 

4A max 

15-minute timer

Circ Pump 

230VAC 

1-Speed 

2A max 

Programmable Filtration Polling 

 

This is the heater pump 

 

Must deliver a minimum of 20 GPM through heater

Ozone 

230VAC 

 

.5A max 

Uses the same relay as the Circ Pump

Spa Light 

10VAC 

On/Off 

1A max 

4-Hour timer. 

Heater 

4kW @ 240VAC

Misc. 

J2 & J32 

230VAC 

4A max 

Hot output (Stereo). Fused equipment or in-line fuse required.

Wiring Diagram and Settings 

Setup 4-32

Software Confi guration Changes based on Default

Feature 

 

Orig. Setup 1 

Changes to

J8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-Speed Pump 1  . . . . . . . . . . . . 

1-Speed Pump 1 

J14, TP600 Button 2, TP400 Button 4, LED 2, AX10A2 . . . . . . . . . Pump 2  . . . . . . . . . . . . . . . . . . 

Blower

J21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used (non-circ) . . . . . . . . . . 

Circ Pump Enabled

J2 & J32  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hot Output . . . . . . . . . . . . . . . . 

Useable

Blue indicates changes from the original Setup 1 default

Refer to Page 3 to choose a suitable Plumbing Kit.

J15: SPA LIGHT 

BELEUCHTUNG  

ECLAIRAGE BAIN HYDRO  

10VAC .25A LED   

 

 

 

WS04CE

FOR SUPPLY CONNECTIONS, 

USE CONDUCTORS SIZED ON THE 

BASIS OF 60°C AMPACITY BUT 

RATED MINIMUM OF 90°C.
TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB1): 

27-30 IN. LBS. (31.1-34.5 kg cm)

USE COPPER CONDUCTORS ONLY

EMPLOYER UNIQUEMENT 

DES CONDUCTEURS DE CUIVRE. 

L2

L1

N

F3 10A 250V

F2 3A 250V

J44
J48

J1
J2

J24

J45

J49

J15

J16

J47

J13

J27 J25 J26 J23 J33

J28 J30 J31 J32 J29

J12

J46

J20

J57

J8

J14

J22

J21

J56

GND

K3

K5

K6

K2

K1

K4

OZONE

22117_B

RED AC

GND

GND

WHT AC

HTR A

HTR B

UNFUSED

T 150mA 

250V

F5 T 30A 

S1

J45

J46

F4 3A 250V

J18

J19

K7

T1

J15

J33

J31 HCE

J30 TST

J27

H3

J22

J26 H2

J25 H1

J17
J16

J29 VAC

J28 AUX FRZ

J5

LIGHT

ON

22121_E

1

6

CONTROL PANEL

TO J33

AUX

TO J5

ALL UNUSED SWITCHES SHOULD BE OFF

STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
DON’T ADD 4 HS PUMPS W/HTR
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF

MEMORY RESET*
SPECIAL AMPERAGE RULE ON
ADD 4 HS PUMPS WITH HEAT
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON 

6

5

4

3

2

1

ON POSITION  

S1 SWITCH #

OFF POSITION

*SWITCH # 

6

 SHOULD BE SET TO OFF 

 UPON FINAL INSTALLATION.

SENSOR A

SENSOR B

CIRC

1S PUMP 1

BLOWER

  

 

GRN

3.0 kW

HEATER

HEIZELEMENT

RADIATEUR

N

L1

N/A

ADDED JUMPER FOR

CE INSTALLATIONS

BLU

BRN

Summary of Contents for BP1600

Page 1: ...g nuts and seals included 55911 2 Tailpieces 2 Speed Pump 1 55914 1 5 Tailpieces 2 Speed Pump 1 55912 1 Tailpiece Inserts Circ 55913 One Direct Circ Pump Coupling and one 1 Tailpiece Insert CE System...

Page 2: ...VAC 60Hz 16 32A Class A GFCI protected service Circuit Breaker 20 40A max 3 or 4 wires hot hot optional neutral ground D 240VAC 60Hz 40A Class A GFCI protected service Circuit Breaker 50A max 4 wires...

Page 3: ...ockets to glue up to 1 5 PVC pipe with the I D Be sure to orient the fittings so that the insert is at the 12 00 position to prevent trapped air 1 Circ Pump Insert kit PN 55912 1 barb fittings for use...

Page 4: ...E RANGE FOR MAIN TERMINAL BLOCK TB1 27 30 IN LBS 31 1 34 5 kg cm USE COPPER CONDUCTORS ONLY EMPLOYER UNIQUEMENT DES CONDUCTEURS DE CUIVRE L2 L1 N F3 10A 250V F2 3A 250V T 150mA 250V F6 J44 J48 J1 J2 J...

Page 5: ...C AMPACITY BUT RATED MINIMUM OF 90 C TORQUE RANGE FOR MAIN TERMINAL BLOCK TB1 27 30 IN LBS 31 1 34 5 kg cm USE COPPER CONDUCTORS ONLY EMPLOYER UNIQUEMENT DES CONDUCTEURS DE CUIVRE L2 L1 N F3 10A 250V...

Page 6: ...ult Refer to Page 3 to choose a suitable Plumbing Kit J15 SPA LIGHT BELEUCHTUNG ECLAIRAGE BAIN HYDRO 10VAC 25A LED WS02CE FOR SUPPLY CONNECTIONS USE CONDUCTORS SIZED ON THE BASIS OF 60 C AMPACITY BUT...

Page 7: ...with Heat DIP Switch 2 OFF DIP Switch 2 ON Blue indicates changes from the original Setup 1 default Refer to Page 3 to choose a suitable Plumbing Kit J15 SPA LIGHT BELEUCHTUNG ECLAIRAGE BAIN HYDRO 10V...

Page 8: ...to Page 3 to choose a suitable Plumbing Kit J15 SPA LIGHT BELEUCHTUNG ECLAIRAGE BAIN HYDRO 10VAC 25A LED WS03CE FOR SUPPLY CONNECTIONS USE CONDUCTORS SIZED ON THE BASIS OF 60 C AMPACITY BUT RATED MIN...

Page 9: ...FF DIP Switch 2 ON Blue indicates changes from the original Setup 1 default Refer to Page 3 to choose a suitable Plumbing Kit J15 SPA LIGHT BELEUCHTUNG ECLAIRAGE BAIN HYDRO 10VAC 25A LED WS03CE FOR SU...

Page 10: ...from the original Setup 1 default Refer to Page 3 to choose a suitable Plumbing Kit J15 SPA LIGHT BELEUCHTUNG ECLAIRAGE BAIN HYDRO 10VAC 25A LED WS04CE FOR SUPPLY CONNECTIONS USE CONDUCTORS SIZED ON...

Page 11: ...ump Enabled J2 J32 Hot Output Useable Blue indicates changes from the original Setup 1 default Refer to Page 3 to choose a suitable Plumbing Kit J15 SPA LIGHT BELEUCHTUNG ECLAIRAGE BAIN HYDRO 10VAC 25...

Page 12: ...ose a suitable Plumbing Kit J15 SPA LIGHT BELEUCHTUNG ECLAIRAGE BAIN HYDRO 10VAC 25A LED WS05CE FOR SUPPLY CONNECTIONS USE CONDUCTORS SIZED ON THE BASIS OF 60 C AMPACITY BUT RATED MINIMUM OF 90 C TORQ...

Page 13: ...dicates changes from the original Setup 1 default Refer to Page 3 to choose a suitable Plumbing Kit J15 SPA LIGHT BELEUCHTUNG ECLAIRAGE BAIN HYDRO 10VAC 25A LED FOR SUPPLY CONNECTIONS USE CONDUCTORS S...

Page 14: ...1 default Refer to Page 3 to choose a suitable Plumbing Kit J15 SPA LIGHT BELEUCHTUNG ECLAIRAGE BAIN HYDRO 10VAC 25A LED WS06CE FOR SUPPLY CONNECTIONS USE CONDUCTORS SIZED ON THE BASIS OF 60 C AMPACI...

Page 15: ...with Heat DIP Switch 2 OFF DIP Switch 2 ON Blue indicates changes from the original Setup 1 default Refer to Page 3 to choose a suitable Plumbing Kit J15 SPA LIGHT BELEUCHTUNG ECLAIRAGE BAIN HYDRO 10V...

Page 16: ...will enter Test Mode Moving DIP Switch 1 to OFF will exit Test Mode Read and understand these instructions before beginning this process Know the Setup Number you want before you power up the spa and...

Page 17: ...nually exit Priming Mode Immediately after exiting Priming Mode press this sequence of buttons Warm Light Warm Warm Warm Warm Continue to press Warm until the diplay shows the Setup Number S 01 S 02 e...

Page 18: ...wer and heater runs on service line L1 with L2 acting as the return 230VAC Set the DIP switches according to the wiring diagram so that total system current draw never exceeds the rated service input...

Page 19: ...s etc Requires a single speed P1 Cleanup Cycle 30 Minutes Between 30 and 240 minutes 30 Minutes or OFF Cleaup as Preference setting Yes Yes No N A Ozone With Heater Pump Always Filters Cleanup Only N...

Page 20: ...Default Temp 70 F Between 50 and 99 F 1 F Freeze Threshold 44 F Between 39 and 54 F 1 F Temp Lock Type Temp Settings Temp Temp Settings N A Time Features Feature Default Options Increment Time Format...

Page 21: ...number of pumps selected is reached No Limitation does not restrict pump or blower operation DIP Switch 5 is used to choose Special Amperage Rule 1 or 2 Drain Mode Disabled Disabled Enabled N A Demo M...

Page 22: ...s 3 Jets 4 Jets 5 Jets 6 Jets 7 Jets 8 Blower 1 Blower 2 Mister 1 Mister 2 Mister 3 Light 1 Light 2 Light 3 Light 4 Fiber Optic Option 1 Option 2 Option 3 Option 4 EitherLight Configuration Options TP...

Page 23: ...ons Unused Heat On Filter Cycle On Lock Jets 1 Jets 2 Jets 3 Jets 4 Jets 5 Jets 6 Jets 7 Jets 8 Blower 1 Blower 2 Mister 1 Mister 2 Mister 3 Light 1 Light 2 Light 3 Light 4 Fiber Optic Option 1 Option...

Page 24: ...Down Temp Jets 1 Jets 2 Jets 3 Jets 4 Jets 5 Jets 6 Jets 7 Jets 8 Blower 1 Blower 2 Mister 1 Mister 2 Mister 3 Light 1 Light 2 Light 3 Light 4 Fiber Optic Option 1 Option 2 Option 3 Option 4 EitherLig...

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