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Rev. 04/12/2016-02 

 

VII. 

Electrical Connections: 

1. 

Danger:

 Turn the spa breaker to OFF position. 

2.  This unit must be connected to dedicated UV/Ozone mating connector on the spa controller’s circuit board. A splitter (PN: 

22934 – Not included) may be required if a separate ozone is being used. 

3.  Electrical ratings are shown on the product label. This unit must be powered as rated only. Verify electrical ratings of this 

unit and spa controller before making connections. 

4.  Ballast must be mounted away from wet locations and 12” minimum from spa floor. 

VIII. 

Bonding:

 This unit is provided with a grounding lug (22) and must be electrically bonded to the spa common bonding grid. 

Connect the grounding lug with the spa common bonding grid with a #8 minimum solid copper wire. 

IX. 

Exploded drawing: 

 

KEY 

DESCRIPTION 

REACTION CHAMBER 

NUT KEP 

MOUNTING BRACKET 

MOUNTING SCREW (NOT PROVIDED) 

ELECTRICAL ENCLOSURE 

QUARTZ TUBE 

SCREW 8-32 X 3/8” 

QUARTZ SEAL GASKET 

COMPRESSION WASHER 

10 

PLASTIC WASHER 

11 

COMPRESSION NUT 

12 

ELECTRONIC BALLAST 

13 

ENCLOSURE GASKET 

14 

ENCLOSURE COVER 

15 

SCREW #8 X 5/8” 

16 

BALLAST CONNECTOR 

17 

LAMP CONNECTOR 

18 

BOOT COVER 

19 

UPPER CUSHION 

20 

UV LAMP 

21 

LOWER CUSHION 

22 

GROUND LUG 

 

X. 

Maintenance: 

1.  Quartz tube (6) to be cleaned every six (6) months of usage. 

2.  Quartz tube (6) cleaning instructions: 

a. 

Danger:

 Turn the spa breaker to OFF position. 

b.  Open the spa controller’s cover and disconnect the unit from the spa controller. 
c. 

Drain the spa 

d. 

Warning

: Allow UV-C lamp (20) to cool down prior to removing from the unit. 

e. 

Danger:

 Never look at the lit UV-C lamp (20). This can cause severe eye damage or blindness 

f. 

Drain water out of the unit completely 

g.  Remove enclosure cover (14). 
h.  Make sure to use latex glove when handling the UV-C lamp (20). 
i. 

Disconnect UV-C lamp connector (17) from ballast connector (16). 

j. 

Slowly remove boot cover (18) and UV-C lamp (20) from quartz tube (6). 

k. 

Remove quartz seal compression nut (11). 

l. 

Use bare hands carefully to remove quartz seal gasket (8) and metal compression washer (9) that go over the quartz 
tube. Do not use any metal tools. 

m.  Carefully remove the quartz tube (6). 
n.  Clean the quartz tube (6) with paper towel or dry cotton cloth. Do not use abrasive cleaner as they can scratch the quartz 

tube surface. Household tub and shower lime removal products can be used if needed. Rinse the quartz tube (6) with 
clean water to completely remove any cleaning products that were used. 

o.  Install the quartz seal gasket (8) over the opened end of the new quartz tube (6). Place the new quartz tube (6) into the 

unit with the domed end first making sure it is inserted and seated inside the quartz end holder on the bottom of the 
reaction chamber. Only about 1/8” of quartz tube (6) will be exposed when it is seated correctly. 

p.  Reinstall the compression washer (9) over the open end of the quartz tube (6). Push it against the quartz seal gasket (8). 
q.  Reinstall and 

hand tighten

 the quartz seal compression nut (11) by turning it clockwise until it stops. Add another quarter 

of a turn by using a pair of Channel Lock pliers. 

r. 

Fill the spa. Make sure no water dripping from the seal compression nut (11). If water is visible, STOP and tighten the 
compression nut another quarter of a turn with a pair of Channel Lock pliers to make sure a complete seal. Make sure 
there is no water leaking anywhere before proceeding to the next step. 

Summary of Contents for 59060

Page 1: ...Rev 04 12 2016 02 INSTALLATION INSTRUCTIONS AND MAINTENANCE MANUAL FOR BALBOA ULTRAVIOLET SANITITION SYSTEMS MADE IN THE USA BALBOA WATER GROUP 1382 BELL AVE TUSTIN CA 92780 USA www balboawater com ...

Page 2: ...ical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction 5 Children being supervised not to play with the appliance 6 This unit contains a UV C lamp 7 WARNING Do not operate the UV C lamp when it is removed from the unit enclosure 8 Unintended use of the unit or damage to the housing may result in the escape of dangerous UV C ra...

Page 3: ...v 04 12 2016 02 VI Plumbing A Use 3 4 clear flexible hoses 3 4 hose clamps for both inlet and outlet connections B This unit can be plumbed with one of the bellow options a Option 1 b Option 2 c Option 3 ...

Page 4: ...lamp 20 This can cause severe eye damage or blindness f Drain water out of the unit completely g Remove enclosure cover 14 h Make sure to use latex glove when handling the UV C lamp 20 i Disconnect UV C lamp connector 17 from ballast connector 16 j Slowly remove boot cover 18 and UV C lamp 20 from quartz tube 6 k Remove quartz seal compression nut 11 l Use bare hands carefully to remove quartz sea...

Page 5: ...s a Danger Turn the spa breaker to OFF position b Open the spa controller s cover and disconnect the unit from the spa controller c Warning Allow UV C lamp 20 to cool down prior to removing from the unit d Danger Never look at the lit UV C lamp 20 This can cause severe eye damage or blindness e Remove enclosure cover 14 f Make sure to use latex glove when handling the UV C lamp 20 g Slowly disconn...

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