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HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

8

CONVERSION

• To adjust the pressure remove the brass cap and 

turn the white plastic part inside the stem of the 
regulator. See picture regulator 8.

• Take a wide straight screw driver and place it in 

the two notches shown in picture regulator 7 turn 
clockwise to increase pressure and counter-clockwise 
to reduce pressure. See picture regulator 8.

• Once the pressure has been adjusted replace the 

brass cap.

LIGHTING INSTRUCTIONS

3.  The valve can be accessed through an opening in 

the front panel or remove the cooking grates and 
light the pilot from above.

4.  Turn the manual shut off valve on.

5.  Hold an ignition source (match) to both openings 

on the pilot tube. When the flames are established, 
remove the ignition source.

6.  Turn the burner knobs to “HI”. If the burner does 

not ignite, promptly open the pilot valve more. If 
the pilot flame appears larger than necessary, turn 
it down and reset burner ignition. The pilot flame 
should be as small as possible but large enough to 
guarantee reliable ignition of the burners when the 
knobs are turned to “HI”.

Relighting Pilot

If the pilot light should go out for any reason:

• Promptly shut off all gas at the manual shut off 

valve.

• Turn off all knobs and pilot valves; wait 5 minutes to 

clear gas.

• Relight following steps 4 through 6 under Standing 

Pilot Lighting Instructions.

HDCB and HDCRB Broilers are furnished with either a 
pilot safety valve or a standing pilot (not available in the 
European Community). Please follow the instructions for 
your unit.

Pilot Operation Flame Failure Gas Valve:

Operation of the gas valve pilot:

1.  Turn knob on the main gas valve to the pilot 

position

2.  Depress knob to start gas flow to the pilot valve

3.  Light pilot valve

a. Using a match or taper

4.  Hold in knob for 15 to 30 seconds to heat up the 

thermocouple

5.  Release knob and turn to the desired gas flow 

position

a. If pilot goes out repeat steps 1-4, some 

thermocouples will take longer to heat up

Standing Pilot Lighting Instructions:  

(Not Available in the European Community)

The pilot lights on the broilers have been set at the 
factory. A screwdriver may be required for the first 
lighting to adjust the flame for your elevation.

1.  Turn off the manual shut off valve and wait 5 

minutes to clear the gas.

2.  Turn all knobs to the “OFF” position.

Note the blue cap on the regulator. This is the 
vent. There are openings below the top rim. 
NEVER block these openings your regulator will 
fail to operate correctly. On at least a monthly 
basis blow off any dust or grease which may 
accumulate around this cap. The openings must 
remain open for the regulator to function. Clean 
more often in a very greasy atmosphere.

NOTICE

Summary of Contents for BPHD-CB-2460i

Page 1: ...BUILT BY CRAFTSMEN TESTED BY TIME SERIES BPHCB BPHCRB OPERATION MANUAL HD COOKLINE SERIES COUNTERTOP CHARBROILERS...

Page 2: ...retain this manual for future references This equipment is design engineered for commercial use only FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity o...

Page 3: ...models are designed built and sold for commercial use If these models are positioned so the general public can use the equipment make sure that cautions warnings and operating instructions are clearly...

Page 4: ...arrange an inspection Be certain to hold all contents and packaging material Installation and start up should be performed by a qualified installer who thoroughly read understands and follows these i...

Page 5: ...d petroleum gases Do not obstruct the flow of combustion and ventilation air under the unit by the legs or behind the unit by the flue Adequate clearance for air openings into the combustion chamber i...

Page 6: ...5 217 386 5 8 20 000 5 86 160 000 46 9 5 12 4 BPHDCB 2460i 60 1524 0 33 312 846 15 217 386 5 10 20 000 5 86 200 000 58 6 5 12 4 BPHDCB 2472i 72 1828 8 33 312 846 15 217 386 5 12 20 000 5 86 240 000 70...

Page 7: ...HEAVY DUTY GAS CHARBROILER OPERATION MANUAL 5 BPHDCB BPHDCRB 2436i 36 GAS CHARBROILER BPHDCB BPHDCRB 2448i 48 GAS CHARBROILER 21829700 21829600...

Page 8: ...HEAVY DUTY GAS CHARBROILER OPERATION MANUAL 6 BPHDCB BPHDCRB 2460i 60 GAS CHARBROILER BPHDCB BPHDCRB 2472i 72 GAS CHARBROILER 21829900 21829800...

Page 9: ...alve on the front panel 1 Remove the knobs and front panel 2 Remove the orifice fittings from the valve Change the orifices to the size recommended for propane L P 3 Replace the orifice fittings into...

Page 10: ...valves wait 5 minutes to clear gas Relight following steps 4 through 6 under Standing Pilot Lighting Instructions HDCB and HDCRB Broilers are furnished with either a pilot safety valve or a standing p...

Page 11: ...osition between LO and HI To light burner turn knob to MAX then back off to the desired flame level The range of adjustment is virtually infinite between high and off At the small flame there is a pre...

Page 12: ...ight section of the burners Cooking Grates Place the top cooking grates with the grid bars sloping toward the front as shown in Sketch 2 Season Griddle Heat to low temperature 300 350 F 150 180C and p...

Page 13: ...them to warp It will also cause damage to the valves the knobs the rock grates and the front panel decal C Place grates on broiler with grid bars horizontal facing down D Turn control knobs to HI for...

Page 14: ...ir is blowing pilot light out Automatic pilot valve is bad Fat appears to smoke excessively Heat is set too high Moisture in the food may be turning into steam Food sticks to grates Heat is set too hi...

Page 15: ...HEAVY DUTY GAS CHARBROILER OPERATION MANUAL 13 EXPLODED VIEW BPHDCB BPHDCRB GAS CHARBROILER DOMESTIC VERSION...

Page 16: ...A 1 1 1 1 2 2 2 2 7 21825126 Support Firebox NA NA 1 1 21825217 Support Firebox 1 1 21825317 Support Firebox 1 1 21825417 Support Firebox 1 1 8 21813085 Spacer 4 4 4 4 5 5 5 5 6 6 9 21829525 Manifold...

Page 17: ...6 8 11 13 29 21825018 Guard Burner 4 6 8 11 12 30 21813129 Weldm t Grate Support 1 1 21813229 Weldm t Grate Support 1 1 21813329 Weldm t Grate Support 1 1 21825334 Weldm t Grate Support 1 1 21825434 W...

Page 18: ...HEAVY DUTY GAS CHARBROILER OPERATION MANUAL 16 EXPLODED VIEWS BPHDCB BPHDCRB GAS CHARBROILER CE VERSION...

Page 19: ...6 21825134 Divider Firebox NA NA 1 1 1 1 2 2 2 2 7 21825126 Support Firebox NA NA 1 1 21825217 Support Firebox 1 1 21825317 Support Firebox 1 1 21825417 Support Firebox 1 1 8 21813085 Spacer 4 4 4 4 5...

Page 20: ...ant S S 4 6 8 10 12 2065844 Radiant Cast Optional N S 4 6 8 10 12 30 3102210 Grate Rock Hvy Dty 4 6 8 11 13 31 21825018 Guard Burner 4 6 8 10 12 32 21813129 Weldm t Grate Support 1 1 21813229 Weldm t...

Page 21: ...ia Hvy Dty 4 4 4 4 4 4 4 4 4 4 50 21826016 Bracket Thermocouple 3 3 5 5 7 7 9 9 11 11 51 21826011 Bracket Thermocouple Reverse 1 1 1 1 1 1 1 1 1 1 52 1473700 Thermocouple CE 600mm 4 4 6 6 8 8 10 10 12...

Page 22: ...ants Stones and Valves are covered for a period of SIX MONTHS All Ceramic Baking Decks are covered for a period of THREE MONTHS The installation of these replacement decks is the responsibility of the...

Page 23: ...T FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment For Warranty Service and or Parts this information is required Model Number Serial Number D...

Page 24: ...offering a wealth of refrigeration and cooking expertise Products include walk in coolers and freezers hot and cold display cabinets cases and storage systems commercial ovens rotisseries and cooking...

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