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HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

9

LIGHTING INSTRUCTIONS

European Community:

If adjustment becomes necessary in the field, it should be 
done by a factory authorized and trained technician who 
should seal the screw  after the adjustment to safeguard  
against un-authorized tampering by the end user.

All burners are lit from constantly burning pilots. Turning 
the valve to the desired flame height is all that is required 
to put the unit in service.

Do not permit fans to blow directly at the unit. Wherever 
possible, avoid open windows next to the units’ sides 
or back. Avoid wall type fans which create air cross-
currents within a room.

It is also necessary that sufficient air should be allowed 
to enter the room to compensate for the amount of 
air removed by any ventilating system. Otherwise, a 
subnormal atmospheric pressure will occur, affecting 
operation and causing undesirable working conditions.

A properly designed and installed hood will act as the 
heart of the ventilating system for the room or area 
in which the unit is installed, and will leave the unit 
independent of changing draft conditions.

All valves must be checked and lubricated periodically. 
This must be done by an authorized service 
representative in your area.

Lighting Main Burner:

Since the burner is lit from constantly burning pilot, turn 
knobs to “HI” to put the unit in operation; then adjust to 
any desired position between “LO” and “HI”.

• To light burner, turn knob to “MAX” then back off to 

the desired flame level. The range of adjustment is 
virtually infinite between high and off. (At the small 
flame, there is a pre-set low).

• When the broiler is first heated, it will smoke until 

oil used in manufacturing, preservation and dust 
from storage and shipping are burned off. An hour at 
“MAX” on all burners is usually sufficient.

• Turn knobs off and let cool.

• For first cooking, set the grates at maximum tilt 

position and preheat before broiling. You will have to 
experiment with knob settings and grate position for 
each particular item.

• Keep the grease/water pan with sufficient water to 

cover the entire bottom.

• Clean regularly. Grates may be removed for washing 

in the sink. Brush out carbonized particles. 
Thoroughly wash the grease/water pan. 

Never attempt to move a grill section while cooking. 
An unexpected flare could cause severe injury. Turn 
off the unit, let it cool and use potholders and/or 
gloves to reposition or remove. The space between 
the legs at the bottom admits combustion air. DO 
NOT BLOCK THIS SPACE.

CAUTION

Main burner air supply:

For efficient burner operation, a proper balance of gas 
volume and primary air supply must be maintained 
which will result in complete combustion. Insufficient air 
supply results in a yellow streaming flame. Primary air 
supply is controlled by an air shutter on the front of the 
burner.

Loosen the screws on the front of the burner, and adjust 
the air shutter to just eliminate the yellow tips of the 
burner flame. Lock the air shutter in place by tightening 
the screws.

Summary of Contents for BPHD-CB-2460i

Page 1: ...BUILT BY CRAFTSMEN TESTED BY TIME SERIES BPHCB BPHCRB OPERATION MANUAL HD COOKLINE SERIES COUNTERTOP CHARBROILERS...

Page 2: ...retain this manual for future references This equipment is design engineered for commercial use only FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity o...

Page 3: ...models are designed built and sold for commercial use If these models are positioned so the general public can use the equipment make sure that cautions warnings and operating instructions are clearly...

Page 4: ...arrange an inspection Be certain to hold all contents and packaging material Installation and start up should be performed by a qualified installer who thoroughly read understands and follows these i...

Page 5: ...d petroleum gases Do not obstruct the flow of combustion and ventilation air under the unit by the legs or behind the unit by the flue Adequate clearance for air openings into the combustion chamber i...

Page 6: ...5 217 386 5 8 20 000 5 86 160 000 46 9 5 12 4 BPHDCB 2460i 60 1524 0 33 312 846 15 217 386 5 10 20 000 5 86 200 000 58 6 5 12 4 BPHDCB 2472i 72 1828 8 33 312 846 15 217 386 5 12 20 000 5 86 240 000 70...

Page 7: ...HEAVY DUTY GAS CHARBROILER OPERATION MANUAL 5 BPHDCB BPHDCRB 2436i 36 GAS CHARBROILER BPHDCB BPHDCRB 2448i 48 GAS CHARBROILER 21829700 21829600...

Page 8: ...HEAVY DUTY GAS CHARBROILER OPERATION MANUAL 6 BPHDCB BPHDCRB 2460i 60 GAS CHARBROILER BPHDCB BPHDCRB 2472i 72 GAS CHARBROILER 21829900 21829800...

Page 9: ...alve on the front panel 1 Remove the knobs and front panel 2 Remove the orifice fittings from the valve Change the orifices to the size recommended for propane L P 3 Replace the orifice fittings into...

Page 10: ...valves wait 5 minutes to clear gas Relight following steps 4 through 6 under Standing Pilot Lighting Instructions HDCB and HDCRB Broilers are furnished with either a pilot safety valve or a standing p...

Page 11: ...osition between LO and HI To light burner turn knob to MAX then back off to the desired flame level The range of adjustment is virtually infinite between high and off At the small flame there is a pre...

Page 12: ...ight section of the burners Cooking Grates Place the top cooking grates with the grid bars sloping toward the front as shown in Sketch 2 Season Griddle Heat to low temperature 300 350 F 150 180C and p...

Page 13: ...them to warp It will also cause damage to the valves the knobs the rock grates and the front panel decal C Place grates on broiler with grid bars horizontal facing down D Turn control knobs to HI for...

Page 14: ...ir is blowing pilot light out Automatic pilot valve is bad Fat appears to smoke excessively Heat is set too high Moisture in the food may be turning into steam Food sticks to grates Heat is set too hi...

Page 15: ...HEAVY DUTY GAS CHARBROILER OPERATION MANUAL 13 EXPLODED VIEW BPHDCB BPHDCRB GAS CHARBROILER DOMESTIC VERSION...

Page 16: ...A 1 1 1 1 2 2 2 2 7 21825126 Support Firebox NA NA 1 1 21825217 Support Firebox 1 1 21825317 Support Firebox 1 1 21825417 Support Firebox 1 1 8 21813085 Spacer 4 4 4 4 5 5 5 5 6 6 9 21829525 Manifold...

Page 17: ...6 8 11 13 29 21825018 Guard Burner 4 6 8 11 12 30 21813129 Weldm t Grate Support 1 1 21813229 Weldm t Grate Support 1 1 21813329 Weldm t Grate Support 1 1 21825334 Weldm t Grate Support 1 1 21825434 W...

Page 18: ...HEAVY DUTY GAS CHARBROILER OPERATION MANUAL 16 EXPLODED VIEWS BPHDCB BPHDCRB GAS CHARBROILER CE VERSION...

Page 19: ...6 21825134 Divider Firebox NA NA 1 1 1 1 2 2 2 2 7 21825126 Support Firebox NA NA 1 1 21825217 Support Firebox 1 1 21825317 Support Firebox 1 1 21825417 Support Firebox 1 1 8 21813085 Spacer 4 4 4 4 5...

Page 20: ...ant S S 4 6 8 10 12 2065844 Radiant Cast Optional N S 4 6 8 10 12 30 3102210 Grate Rock Hvy Dty 4 6 8 11 13 31 21825018 Guard Burner 4 6 8 10 12 32 21813129 Weldm t Grate Support 1 1 21813229 Weldm t...

Page 21: ...ia Hvy Dty 4 4 4 4 4 4 4 4 4 4 50 21826016 Bracket Thermocouple 3 3 5 5 7 7 9 9 11 11 51 21826011 Bracket Thermocouple Reverse 1 1 1 1 1 1 1 1 1 1 52 1473700 Thermocouple CE 600mm 4 4 6 6 8 8 10 10 12...

Page 22: ...ants Stones and Valves are covered for a period of SIX MONTHS All Ceramic Baking Decks are covered for a period of THREE MONTHS The installation of these replacement decks is the responsibility of the...

Page 23: ...T FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment For Warranty Service and or Parts this information is required Model Number Serial Number D...

Page 24: ...offering a wealth of refrigeration and cooking expertise Products include walk in coolers and freezers hot and cold display cabinets cases and storage systems commercial ovens rotisseries and cooking...

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