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HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

3

SAFETY PRECAUTIONS

Improper installation, operation, service or 
maintenance can cause property damage, injury 
or death. Read and understand these instructions 
thoroughly before positioning, installing, 
maintaining or servicing this equipment

WARNING

Local codes regarding installation vary greatly from 
one area to another. The National Fire Protection 
Association, Inc., states in its NFPA96 latest 
edition that local codes are “Authority Having 
Jurisdiction” when it comes to requirement for 
installation of equipment. Therefore, installation 
should comply with all local codes.

NOTICE

GENERAL INSTALLATION INSTRUCTIONS

Ensure gas supply and gas type, as shown on unit 
nameplate agree.

Unit installation must conform with the National 
Fuel Gas Code, ANSI Z223.1/NFPA 54, the National 
Gas Installation Code, CSA-B149.1, or the Propane 
Installation Code, CSA-B149.2 as applicable and in 
accordance with local codes.

Screw legs into the permanently fastened nuts on the 
four corners of the unit and tighten by hand. Level the 
unit by turning the adjustment screw at the bottom 
of each leg. Do not slide unit with legs mounted, lift if 
necessary to move unit. 

Pipe threading compound must be resistant to the action 
of liquefied petroleum gases. 

Do not obstruct the flow of combustion and ventilation 
air, under the unit by the legs or behind the unit by the 
flue. 

Adequate clearance for air openings into the combustion 
chamber is required. Do not place objects between the 
bottom of the unit and the counter top. 

There must be adequate clearance for removal of the 
front panel. All major parts except the burners are 
removable thru the front if the gas line is disconnected.

Unit must have adequate clearances for servicing. 
(Sides = 0”, Rear = 0”, Floor = 4”).

European Community Installation Instructions:

“THIS APPLIANCE MUST BE FITTED BY A 
COMPETENT PERSON. IN THE UK, CORGI 
REGISTERED INSTALLERS (INCLUDING THE REGIONS 
OF BRITISH GAS) UNDERTAKE TO WORK TO SAFE 
AND SATISFACTORY STANDARDS. THIS APPLIANCE 
MUST BE INSTALLED IN ACCORDANCE WITH THE 
GAS SAFETY (INSTALLATION AND USE) REGULATIONS 
AND THE RELEVANT BUILDING REGULATIONS / IEE. 
REGULATIONS. DETAILED RECOMMENDATIONS ARE 
CONTAINED IN THE FOLLOWING BRITISH STANDARD 
CODES OF PRACTICE - BS 6172,  BS 5440 PART 2, BS 
6891”

“THIS APPLIANCE MUST BE INSTALLED IN 
ACCORDANCE WITH THE RULES IN FORCE” 

“MUST BE INSTALLED IN A WELL VENTILATED AREA. 
Ventilation requirements ie. B.S. 5440.”

DO NOT use an open flame to check for leaks. 
Check all gas piping for leaks with a soap and 
water solution before operating unit.

CAUTION

THESE UNITS ARE SUITABLE FOR INSTALLATION ON 

NON-COMBUSTIBLE SURFACES ONLY.

Noncombustible clearances:

0” sides (0 mm) 

0” rear (0 mm) 

4” floor (102mm)

Summary of Contents for BPHD-CB-2460i

Page 1: ...BUILT BY CRAFTSMEN TESTED BY TIME SERIES BPHCB BPHCRB OPERATION MANUAL HD COOKLINE SERIES COUNTERTOP CHARBROILERS...

Page 2: ...retain this manual for future references This equipment is design engineered for commercial use only FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity o...

Page 3: ...models are designed built and sold for commercial use If these models are positioned so the general public can use the equipment make sure that cautions warnings and operating instructions are clearly...

Page 4: ...arrange an inspection Be certain to hold all contents and packaging material Installation and start up should be performed by a qualified installer who thoroughly read understands and follows these i...

Page 5: ...d petroleum gases Do not obstruct the flow of combustion and ventilation air under the unit by the legs or behind the unit by the flue Adequate clearance for air openings into the combustion chamber i...

Page 6: ...5 217 386 5 8 20 000 5 86 160 000 46 9 5 12 4 BPHDCB 2460i 60 1524 0 33 312 846 15 217 386 5 10 20 000 5 86 200 000 58 6 5 12 4 BPHDCB 2472i 72 1828 8 33 312 846 15 217 386 5 12 20 000 5 86 240 000 70...

Page 7: ...HEAVY DUTY GAS CHARBROILER OPERATION MANUAL 5 BPHDCB BPHDCRB 2436i 36 GAS CHARBROILER BPHDCB BPHDCRB 2448i 48 GAS CHARBROILER 21829700 21829600...

Page 8: ...HEAVY DUTY GAS CHARBROILER OPERATION MANUAL 6 BPHDCB BPHDCRB 2460i 60 GAS CHARBROILER BPHDCB BPHDCRB 2472i 72 GAS CHARBROILER 21829900 21829800...

Page 9: ...alve on the front panel 1 Remove the knobs and front panel 2 Remove the orifice fittings from the valve Change the orifices to the size recommended for propane L P 3 Replace the orifice fittings into...

Page 10: ...valves wait 5 minutes to clear gas Relight following steps 4 through 6 under Standing Pilot Lighting Instructions HDCB and HDCRB Broilers are furnished with either a pilot safety valve or a standing p...

Page 11: ...osition between LO and HI To light burner turn knob to MAX then back off to the desired flame level The range of adjustment is virtually infinite between high and off At the small flame there is a pre...

Page 12: ...ight section of the burners Cooking Grates Place the top cooking grates with the grid bars sloping toward the front as shown in Sketch 2 Season Griddle Heat to low temperature 300 350 F 150 180C and p...

Page 13: ...them to warp It will also cause damage to the valves the knobs the rock grates and the front panel decal C Place grates on broiler with grid bars horizontal facing down D Turn control knobs to HI for...

Page 14: ...ir is blowing pilot light out Automatic pilot valve is bad Fat appears to smoke excessively Heat is set too high Moisture in the food may be turning into steam Food sticks to grates Heat is set too hi...

Page 15: ...HEAVY DUTY GAS CHARBROILER OPERATION MANUAL 13 EXPLODED VIEW BPHDCB BPHDCRB GAS CHARBROILER DOMESTIC VERSION...

Page 16: ...A 1 1 1 1 2 2 2 2 7 21825126 Support Firebox NA NA 1 1 21825217 Support Firebox 1 1 21825317 Support Firebox 1 1 21825417 Support Firebox 1 1 8 21813085 Spacer 4 4 4 4 5 5 5 5 6 6 9 21829525 Manifold...

Page 17: ...6 8 11 13 29 21825018 Guard Burner 4 6 8 11 12 30 21813129 Weldm t Grate Support 1 1 21813229 Weldm t Grate Support 1 1 21813329 Weldm t Grate Support 1 1 21825334 Weldm t Grate Support 1 1 21825434 W...

Page 18: ...HEAVY DUTY GAS CHARBROILER OPERATION MANUAL 16 EXPLODED VIEWS BPHDCB BPHDCRB GAS CHARBROILER CE VERSION...

Page 19: ...6 21825134 Divider Firebox NA NA 1 1 1 1 2 2 2 2 7 21825126 Support Firebox NA NA 1 1 21825217 Support Firebox 1 1 21825317 Support Firebox 1 1 21825417 Support Firebox 1 1 8 21813085 Spacer 4 4 4 4 5...

Page 20: ...ant S S 4 6 8 10 12 2065844 Radiant Cast Optional N S 4 6 8 10 12 30 3102210 Grate Rock Hvy Dty 4 6 8 11 13 31 21825018 Guard Burner 4 6 8 10 12 32 21813129 Weldm t Grate Support 1 1 21813229 Weldm t...

Page 21: ...ia Hvy Dty 4 4 4 4 4 4 4 4 4 4 50 21826016 Bracket Thermocouple 3 3 5 5 7 7 9 9 11 11 51 21826011 Bracket Thermocouple Reverse 1 1 1 1 1 1 1 1 1 1 52 1473700 Thermocouple CE 600mm 4 4 6 6 8 8 10 10 12...

Page 22: ...ants Stones and Valves are covered for a period of SIX MONTHS All Ceramic Baking Decks are covered for a period of THREE MONTHS The installation of these replacement decks is the responsibility of the...

Page 23: ...T FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment For Warranty Service and or Parts this information is required Model Number Serial Number D...

Page 24: ...offering a wealth of refrigeration and cooking expertise Products include walk in coolers and freezers hot and cold display cabinets cases and storage systems commercial ovens rotisseries and cooking...

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