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18  |  Baker Hughes

Copyright 2020 Baker Hughes Company. All rights reserved.

CAUTION

CAUTION

WARNING

DANGER

Before proceeding, determine valve action (air to 

open/air to close) and refer to the appropriate Figure 

(Figure 12 air to open, Figure 13 air to close) and 

study it carefully. Note that to obtain proper align-

ment, the lever must be positioned on the shaft so 

that with the vane in the closed position and the slot 

in the end of the shaft aligned with the vane, the 

distance between the top of the bracket and the top of 

the pivot pin must be as shown.

E.   

Hold lever (33) inside the yoke and in line with the 

 

shaft  and  slide  the  shaft  completely  into  the  bracket  

through the lever and into the bearing (16).

  

 

Note: If the valve is equipped with a handwheel, the lever 

consists of two separate arms which are a MATCHED 

PAIR and are not interchangeable. The sequence of 

assembly is to place one lever over the shaft, then the 

lever arm (37) and next the second lever arm onto the 

shaft then slide the shaft into the bracket and bearing.

F.   Temporarily  install  pivot  pin  (12)  into  the  lever  and  

check measurement shown in Figure 12 or 13 for 

 

valve action desired.

G.   Install  a  capscrew  and  washer  on  the  slotted  end  of  

the  shaft  with  a  washer  large  enough  to  bear  against  

the  bracket.  These  are  used  to  pull  the  shaft  snugly  

against the bearing.

H.   Clamp  the  vane  in  the  dead  center  closed  position  

and slide shims near the shaft on each side of the 

 

vane  to  center  it  precisely  in  the  body  bore.  The  

purpose  of  this  step  is  to  assure  that  in  operation,  the  

ball  bearing  will  absorb  axial  thrust  from  fluid  

pressure while keeping the vane centered.

I.   Refer  to  Figure  23  to  determine  correct  size,  drill  and  

reamer  for  size  valve  being  repaired  and  drill  and  

ream  the  holes  in  the  vane  and  shaft  at  the  position  

shown in Figure 23.

J.   Drive in new taper pine (21) firmly and peen the ends.
K.   Proceed  to  next  Section  for  actuator  to  bracket  

assembly  which  will  include  final  adjustments  

required.

Reassembly of Valve Body to Bracket

If the valve body was removed from the bracket and the vane or 

shaft did not require pinning, reassemble as follows:
A.    Determine  the  desired  orientation  of  the  valve  body  to  

the  bracket  and  ensure  that  the  bonnet  studs  (25)  

(short studs) and packing flange studs (20) (long studs) will 

be as shown in Figure 21.

  

 

Note: Regardless of body orientation, studs are always 

positioned as shown for ease of access.

B.  Install bearing (16) in bracket (17).
C.  Slide the valve shalt partly into the bracket opening.
D.    Ensure packing follower (8) is in place and place packing 

flange (22) inside yoke and onto the shaft (4).

CAUTION

CAUTION

WARNING

DANGER

If the valve is being assembled in the same orien-

tation and action, ensure that the mark on the lever 

and mark on the shaft spline made during disassem-

bly are aligned. If the valve action or orientation is 

changed, refer to Figure 12 for air to open or Figure 

13 for air to close and study the Figure carefully. Note 

that to obtain proper alignment, the lever must be 

positioned on the shaft so that with the vane in the 

closed position, the distance between the top of the 

bracket and the top of the pivot pin is as shown.

E. 

   

Hold the lever (33) inside the yoke and in line with 

the  shaft  and  slide  the  shaft  completely  into  the  

bracket through the lever and into the bearing (16).

  

 

Note: If the valve is equipped with a handwheel, the lever 

consists of two separate arms which are a MATCHED 

PAIR and are not interchangeable. The sequence of 

assembly is to place one lever over the shaft then the 

lever arm (37) and then the second lever arm onto the 

shaft then slide the shaft into the bracket and bearing.

F.   Temporarily  install  pivot  pin  (12)  into  lever  and  check  

measurement shown in Figure 12 or 13 for valve 

 

action desired.

G.   Install  washer  (24)  and  body  stud  nut  (23)  and  tighten  

firmly.

H.   Install  packing  flange  stud  nut  (20)  and  finger  tighten  

only at this time.

I.   If  the  valve  is  equipped  with  a  handwheel,  sepa rate  

levers  and  install  lever  arm  pin  (36)  insuring  lever  arm  

(37) notch is located in correct location. See Figure 12  

or 13.

J.   Install  indicator  arm  (9)  and  loosely  install  clamp  

screw (32) and nut (70).

K.   Proceed to the actuator to bracket assembly section below.

Actuator Reassembly

For Actuator Model 33 OLD Version (Figures 15 & 17)

A.   Replace  spring  button  (98)  (A  size  only)  and  spring  (90)  

into lower diaphragm case (91).

B.   Replace  locknut  (93)  on  rod  end  bearing  and  screw  

rod end bearing into actuator stem (77).

C.   Replace actuator stem (77) into trunion block (78).
D.   Replace  trunion  block  plug  (79)  and  secure  with  

capscrews (81).

  

 

Note: With capscrews securing trunion block plug 

in place, the actuator stem should move freely in the 

trunion block.

E.   Refer  to  Actuator  Diaphragm  Replacement  Section  

and complete Steps M through T.

F.   Proceed  to  next  Section  for  actuator  to  bracket  

assembly  which  will  include  final  adjustments  

required.

Summary of Contents for Masoneilan MiniTork II 37002 Series

Page 1: ...Masoneilan 37002 Series MiniTork II Control Butterfly Valve with Actuator Model 33 Instruction Manual Rev B Baker Hughes Data Classification Public...

Page 2: ...CULAR REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE ME...

Page 3: ...langes 8 Slip on Flanges 9 Screwed Flanges 9 Thin Wall Stainless Steel Pipe and Tubing 10 Outside Diameter O D Tubing 3 and Larger recommended by TAPPI 10 Inside Diameter I D Tubing Canadian Standard...

Page 4: ...ures 17 Valve Body Reassembly Lined Valves 17 Valve Body Reassembly Unlined Valves 18 Vane and Shaft Pinning 18 Reassembly of Valve Body to Bracket 19 Actuator Reassembly 19 Reassembly of Actuator to...

Page 5: ...ut prior notice The information contained in this manual in whole or part shall not be transcribed or copied without Baker Hughes s written permission Please report any errors or questions about the i...

Page 6: ...0 lb 250 lb and 300 lb ANSI flanges as well as DIN ND 10 16 25 and 40 metric flanges 2 Before installing the valve in the line clean piping and valve of all foreign materials such as welding chips sca...

Page 7: ...the valve using the handwheel Note For lined valves the closed position is achieved when the vane makes full contact with the liner B If the valve is not equipped with a handwheel a portable regulated...

Page 8: ...terference occurs If disc can rotate through 90 arc alignment is correct 3 Realign valve with pipe if there is interference 4 Reassemble If heavy wall piping or thin wall piping or tubing is used see...

Page 9: ...valves Screwed Flanges Gaskets are required for unlined valves Gasket l D should be equal to pipe O D CAUTION CAUTION WARNING DANGER Screwed flanges are not recommended for use with lined valves Figur...

Page 10: ...Size in Schedule 10S I D in Schedule 5S I D in 2 2 157 2 245 3 3 260 3 334 4 4 260 4 334 6 6 357 6 407 8 8 329 8 407 10 10 420 10 482 12 12 390 12 438 Table 2 O D Tubing 3 and Larger recommended by T...

Page 11: ...eavy Wall Pipe 2 3 and 4 Valves The 2 3 and 4 MiniTork Butterfly valves both lined and unlined may be mounted in Schedule 80 pipe lines in the standard manner without disc pipe interference See sectio...

Page 12: ...acket Note The handwheel is always installed so it operates against the actuator spring force The handwheel is always located on the same side of the bracket as the actuator See Figures 12 and 13 Depe...

Page 13: ...83 removed stop 80 diaphragm 85 diaphragm plate 88 and spring guide 89 may now be separated from trunion block and stem subassembly M Clean all mating sealing surfaces which will come in contact with...

Page 14: ...rewdriver between the upper and lower case 84 91 G Continue loosening the tension nuts 96 evenly approximately three turns each time insuring that the upper diaphragm case 84 and diaphragm 85 continue...

Page 15: ...arate as the tension nuts are loosened the three turns If It does not before proceeding separate the upper diaphragm case 84 by tapping around the circumfer ence or Inserting the screwdriver between t...

Page 16: ...pins 21 then drive out the pins Note Since the pins are tapered they can only be driven out one way They can only be driven out towards the peened end C Remove shaft 4 CAUTION CAUTION DANGER When usin...

Page 17: ...to the closed position Note On lined valves the closed position is achieved when the circumference of the vane makes full contact with the liner DO NOT JAM THE VANE INTO THE LINER L Install packing 7...

Page 18: ...rdless of body orientation studs are always positioned as shown for ease of access B Install bearing 16 in bracket 17 C Slide the valve shalt partly into the bracket opening D Ensure packing follower...

Page 19: ...n hex nut 93 against the actuator stem 77 E Replace front cover 13 F Rotate indicator arm 9 to indicate closed position on the valve and secure in place by tightening clamp screw 32 and nut 70 G If th...

Page 20: ...shaft F Rotate the handwheel until the groove in the lever arm 37 just makes contact with the lever arm pin 36 G Measure the distance as shown in Figure 24 and install handwheel stop subassembly as sh...

Page 21: ...Front Cover 43 Cap Screw 84 Upper Diaphragm Case 14 Shaft Cover 44 Lock Washer 85 Diaphragm 15 Shaft Cover Screw 45 Pivot Pin 86 Cap Screw 16 Bearing 46 Handwheel Pivot 87 Hex Nut 17 Bracket 47 Retain...

Page 22: ...must be installed as shown to work in the vane operating quadrant Figure 11 23 4in Figure 12 5 in Figure 13 Figure 14 Relationship of Holes Long Tension Bolts 4 Mounting Holes 1 4 NPT 140 Sq In Actuat...

Page 23: ...Masoneilan 37002 Series MiniTork II Valve w actuator Model 33 Instruction Manual 23 Copyright 2020 Baker Hughes Company All rights reserved Figure 15 Actuator Type 33 Old version Figure 16...

Page 24: ...24 Baker Hughes Copyright 2020 Baker Hughes Company All rights reserved Stem Bonnet Packing Stud Nut Packing Flange Reversed Pipe Bolt Flat Washer Figure 18 Figure 17 Actuator Type 33 Old version...

Page 25: ...oneilan 37002 Series MiniTork II Valve w actuator Model 33 Instruction Manual 25 Copyright 2020 Baker Hughes Company All rights reserved Figure 19 Handwheel Mounting Bracket Disengaged Position Figure...

Page 26: ...Size 2 Note 1 Note 1 No 19 166 Dia No 2 3 9 16 3 8 No 19 166 Dia No 2 4 3 4 1 2 No 19 166 Dia No 2 6 1 3 4 1 2 No 19 166 Dia No 2 8 2 1 4 1 2 1 4 No 5 10 3 1 1 4 No 5 12 3 3 4 1 1 4 No 5 1 On 2 valve...

Page 27: ...Masoneilan 37002 Series MiniTork II Valve w actuator Model 33 Instruction Manual 27 Copyright 2020 Baker Hughes Company All rights reserved Figure 23...

Page 28: ...28 Baker Hughes Copyright 2020 Baker Hughes Company All rights reserved If L Dimension is Use Handwheel Orientation More Than in But Less Than in 5 543 A 5 543 5 777 B 5 778 C A B C Figure 24...

Page 29: ...37002 Series MiniTork II Valve w actuator Model 33 Instruction Manual 29 Copyright 2020 Baker Hughes Company All rights reserved Figure 25 Actuator Type 33 New version case Type B 70 sq in and Type C...

Page 30: ...4140 NYLON type polyamide insert 83 Screw 1 2 20 UNF A 307 84 Upper cover A 283 Gr D 85 Diaphragm Linen faced polydien RAYON faced NEOPREN type 86 Cover screw A 307 87 Nut A 307 88 Diaphragm plate A 2...

Page 31: ...Masoneilan 37002 Series MiniTork II Valve w actuator Model 33 Instruction Manual 31 Copyright 2020 Baker Hughes Company All rights reserved...

Page 32: ...ent information The Baker Hughes logo Masoneilan and MiniTork are trademarks of Baker Hughes Company Other company names and product names used in this document are the registered trademarks or tradem...

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