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Baker Hughes Apollo 3, User Manual

Discover the Baker Hughes Apollo 3, a groundbreaking tool in precision drilling. Ensure optimal usage by downloading the free User Manual. This comprehensive manual provides essential information to maximize performance. For a free download of the manual, visit manualshive.com and get detailed insights into your Apollo 3's capabilities.

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Copyright 2020 Baker Hughes Company. All rights reserved. 

Page 3 of 277 

 

3.4.3 Triggers

 ......................................................................................................................................................... 

57 

3.4.4 Outputs

 ......................................................................................................................................................... 

57 

3.4.5 Example 

– Input / Channel / Trigger / Output

 .......................................................................................... 

57 

3.4.6 Templates

 ............................................................................................................................................................ 

58 

3.4.7 Configuration Wizards

 ................................................................................................................................ 

59 

3.5 Drive Modes

 ............................................................................................................................................................ 

59 

3.5.1 Manual Frequency Mode

 ........................................................................................................................... 

59 

3.5.2 Current Control Mode

 ................................................................................................................................. 

60 

3.5.3 PID Speed Control Mode

 ........................................................................................................................... 

60 

3.5.4 Analog Follower Mode

................................................................................................................................ 

60 

3.6 User Interface Conventions

 .................................................................................................................................. 

61 

3.6.1 LEDs

 ............................................................................................................................................................. 

61 

3.6.2 Function Buttons

 ......................................................................................................................................... 

62 

3.6.3 Arrow Buttons

 .............................................................................................................................................. 

62 

3.6.4 Start/Stop Buttons

 ....................................................................................................................................... 

62 

3.6.5 System State

 ............................................................................................................................................... 

62 

3.6.6 Trigger Ticker

 ...................................................................................................................................................... 

64 

3.7 User Levels

 ............................................................................................................................................................. 

64 

3.7.1 Level 1 Users 

“Logged-out”

 ....................................................................................................................... 

65 

3.7.2 Level 2 Users 

“Logged-in”

 ......................................................................................................................... 

65 

3.7.3 Level 3 Users 

“Advanced”

 ......................................................................................................................... 

65 

3.8 Screen Types

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66 

3.8.1 Home Screen

 ............................................................................................................................................... 

66 

3.8.2 Data Display Screens

 ................................................................................................................................. 

67 

3.8.3 Downhole Screen

 ........................................................................................................................................ 

67 

3.8.4 Digital I/O Screen

 ........................................................................................................................................ 

68 

3.8.5 Analogs Screen

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70 

3.8.6 Amp Chart Screen

 ...................................................................................................................................... 

71 

3.8.7 Other Screens

 ............................................................................................................................................. 

72 

3.9 Settings

 .................................................................................................................................................................... 

72 

3.9.1 Setpoint Screens

 ......................................................................................................................................... 

72 

3.9.2 Color Scheme

 .............................................................................................................................................. 

75 

3.9.3 Other Settings

 .............................................................................................................................................. 

76 

3.9.4 Graph Screens

 ............................................................................................................................................ 

79 

3.9.5 USB Menu Screen

 ...................................................................................................................................... 

81 

3.9.6 Automatic Screens

 ...................................................................................................................................... 

82 

4 Basic Setup Sequence

 ..................................................................................................................................................... 

85 

4.1 Log In

 ....................................................................................................................................................................... 

85 

4.2 Settings Screen (Logged In)

 ................................................................................................................................. 

88 

4.3 Main Menu

 ............................................................................................................................................................... 

88 

4.4 Other Initial Setup Menu

 ....................................................................................................................................... 

90 

4.4.1 Set Date/Time

 .............................................................................................................................................. 

92 

4.4.2 Set Well and Site Names

 ........................................................................................................................... 

93 

4.4.3 Set Global Restart Time

 ................................................................................................................................... 

96 

4.4.4 Set DHXFormer Ratio

 ................................................................................................................................ 

97 

4.4.5 Setup Power Fail Restarts

 ......................................................................................................................... 

99 

4.4.6 Setup Password Protection

 ..................................................................................................................... 

101 

4.4.7 Setup Com2 SCADA

 ................................................................................................................................ 

103 

Summary of Contents for Apollo 3

Page 1: ...Copyright 2020 Baker Hughes Company All rights reserved Page 1 of 277...

Page 2: ...23 2 18 Add a Setting to the Settings Rotation 24 2 19 Change the Automatic Screens 24 2 20 Log In to Level 3 from Level 2 24 2 21 Add a Limit to a Channel 24 2 22 Add a Digital Output to a Trigger 2...

Page 3: ...5 3 7 2 Level 2 Users Logged in 65 3 7 3 Level 3 Users Advanced 65 3 8 Screen Types 66 3 8 1 Home Screen 66 3 8 2 Data Display Screens 67 3 8 3 Downhole Screen 67 3 8 4 Digital I O Screen 68 3 8 5 Ana...

Page 4: ...5 10 Pump Curve Setup 160 5 11 PLC Analog Control 162 5 12 2 Wire Run Stop 162 5 13 Drain Mode 163 5 14 PID Speed Control Mode 163 5 15 Add a 2nd IO Board 165 5 16 Edit a Screen 165 5 17 Add a Data D...

Page 5: ...gorithm 222 10 Trigger Definition 225 10 1 Trigger Definition 225 10 2 Basic Trigger Settings 226 10 3 Trigger Types Basic 228 10 4 Trigger States 228 10 5 Trigger Actions Basic 230 10 6 Enable States...

Page 6: ...es Company All rights reserved Page 6 of 277 12 5 Updating a Configuration from Apollo 2 x 263 13 Appendix B 264 13 1 USB Menu 264 13 1 1 Historical Data Text File Setup Screen 272 13 1 2 Event Log Te...

Page 7: ...ing 2 46 Apollo System in a Vector VII or Vector Plus ESP Application 47 Apollo System in a Switchboard Application 48 Apollo System in a Vector VII or Vector Plus SPS Application 49 Remove Amp Chart...

Page 8: ...ollo Clock Display 92 Select Time Zone and Set the Time Screen 93 Set Well Name Screen 1 94 Set Well Name Screen 2 95 Initial Setup Updated Well Name Screen 95 Initial Setup Updated Site Name Screen 9...

Page 9: ...n 137 Channel Info Screen for 1st Digital I O on the Apollo I O Board 138 Murphy Switch Trigger Example 1 138 Murphy Switch Trigger Example 2 139 Set Drive Mode Menu 139 Drive Mode Menu Screen 2 140 F...

Page 10: ...Warning Trigger Screen 2 182 Highlight the Drive a Digital Output 183 Select the M3 M4 Ouput 183 Digital Output Screen 184 Final Trigger Info Screen 184 SPS Configuration Utility 189 Apollo Simulator...

Page 11: ...p Menu 248 Pump Curve Screen 249 Pump Curve Screen 250 Pump Thrust Screen 251 USB Menu 252 Update Pump Database Screen 252 Pump Test Results for TE 5500 S N 203F2210P 253 Custom Pump Data Entry 254 Cu...

Page 12: ...Status 61 System State Values 63 Color Scheme 75 Event Type 77 Parameters 105 Need Title Name 111 Motor Overload Menu Common Installations 112 Motor Overload Menu Common Installations Screen 2 113 Mo...

Page 13: ...Equipment 217 Apollo HMI 218 Apollo I O Board if needed 218 RSTi I O Module if needed 219 Basic Trigger Settings 226 Trigger Types basic 228 Trigger States 228 Trigger Actions basic 230 Enable States...

Page 14: ...ngs screen press Login 3 Login as Level 2 the default password is 9 Advanced users may want to log in at Level 3 the default password is 8 4 Press OK and the Main Menu is displayed see Figure 1 Main M...

Page 15: ...e Up to 15 characters Use the Left and Right Arrow buttons to move the insert location Use the Up and Down Arrow buttons to change the letter to the right of the insert position Note that Apollo suppo...

Page 16: ...hat the default setting of 0 00 requires this parameter be set prior to running the drive Min Frequency 30 0 Hz Minimum speed in Hertz of the Vector Plus drive in the current pumping application Min F...

Page 17: ...Motor Underload 9 999 Amps This setting is used to protect the motor from heat damage associated with the loss of cooling fluid moving by the motor caused by well pump off Note that the default settin...

Page 18: ...estart time should be changed PwrFail SysStop Restart Delay G60 Minutes Restart delay after a power loss when running The default value is the global restart time When the value is changed the user ca...

Page 19: ...t location Use the Up and Down Arrow buttons to change the letter to the right of the insert position Note that Apollo supports USB Keyboards which simplifies text entry Site Name Blank Up to 15 chara...

Page 20: ...he trigger will be set to In Use automatically when the Limit is changed IntakePressLow Limit 0 0 Psi Downhole Tool Intake Pressure Low Limit Drive will Fault if the Intake Pressure drops below the sp...

Page 21: ...time a configuration or a template is loaded to prevent unexpected startup Setting ManualStartOnly to false enables automatic starts without warning and may cause equipment damage injury to personnel...

Page 22: ...e See Section 4 5 Configure Drive Settings page 104 for more information 2 7 Set the Well Name Site Name See Section 4 4 2 Set Well and Site Names page 93 2 8 Set the Motor Overload See Section 4 7 Co...

Page 23: ...ommonly used limits 2 13 Setup Restarts General Restart Information See Section 5 7 Setup Restarts page 152 The Wizard will allow the user to select the type of downhole tool select the units for pres...

Page 24: ...ection 5 21 Add a Digital Output to a Trigger page 182 2 23 Communicate with the drive using SCADA See the Apollo 3 Vector Plus Communications Manual UM 00014 2 24 Communicate with the drive using the...

Page 25: ...o HMI Human Machine Interface The Apollo HMI functions as both a graphical user interface and as the system master controller It also functions as a motor drive interface a flash file based database a...

Page 26: ...Copyright 2020 Baker Hughes Company All rights reserved Page 26 of 277 Figure 3 Apollo HMI Terminal Locations Rear View The DIP switches on the controller are as follows...

Page 27: ...uired 1 Off 2 On 3 On 4 Off SW1 Boot Select Boot from SD Card Leave at default A SD Card with the appropriate boot file is required in this configuration 1 Off 2 Off 3 On 4 Off SW2 Isolated RS 485 Ter...

Page 28: ...bers Module Part Number Expansion Port Module RS 232 129112 Expansion Port Module RS 485 800638 The Apollo system comes with the RS 232 port module pre installed unless special ordered The following U...

Page 29: ...discouraged from using any USB device not listed above Such devices will likely not work and could impair system functionality 3 2 2 Apollo I O Board Assembly The Apollo I O Board Assembly provides a...

Page 30: ...Copyright 2020 Baker Hughes Company All rights reserved Page 30 of 277 Figure 5 Apollo I O Board Assembly Terminal Locations The DIP switches on the Apollo I O Board are as follows...

Page 31: ...ogram the analog range for analog inputs 1 8 Use the table below to set the appropriate input ranges Digital Input and Output Modules for the I O board are available as follows Table 8 Digital Input a...

Page 32: ...outputs in the Apollo System By default Digital I O are configured in the Apollo system as inputs Set an I O as an output by connecting it to the desired Trigger using the Connect this Trigger to a D...

Page 33: ...isplaying pressures as PSI and temperatures as Degrees F To remove Osiris interface with a different sensor or to change engineering units for downhole channels See Section 5 2 Setup a Downhole Tool p...

Page 34: ...ns Many SPS systems include Resistance Temperature Detectors RTDs to monitor several locations within the motor and thrust chamber To fulfill this requirement the Apollo system supports the BH Intelli...

Page 35: ...RSTI 4x Digital In 12 24V 3004919 ST 1214 GE RSTI 4x Digital In 12 24 Vdc positive logic Digital Outputs RSTI 4x Digital Out 12V 0 5A 3004920 ST 2324 GE RSTI 4x Digital Out 12V 0 5A RSTI 4x DIGITAL OU...

Page 36: ...A Other Components Module interface Screw Ribbon Conn 3003172 Breakout Box One required for each 8 or 4 channel RTD module Each Breakout Box requires one of the 3 cables listed below Ribbon Cable Flat...

Page 37: ...hown in Figure 8 8 Channel RTD Setup page 37 The breakout box is not shown Settings Table 11 DIP Switch Settings Description Setting Comm Settings Switch Switch 1 4 ON Switch 5 8 OFF X10 Dial 0 X1 Dia...

Page 38: ...ctions Communication Connections Apollo communicates with the RSTi I O using the Sub System communication port COM3 which can be shared with the Apollo I O board Table 13 Communication Connections Pos...

Page 39: ...2020 Baker Hughes Company All rights reserved Page 39 of 277 Figure 9 ST 3704 Interface Design Figure 10 ST 3708 Interface Design page 39shows the interface design for ST 3708 Figure 10 ST 3708 Interf...

Page 40: ...ved Page 40 of 277 Figure 11 ST 1218 Interface Design page 40 shows the interface design for ST 1218 Figure 11 ST 1218 Interface Design Figure 12 ST 7588 Interface Design page 40 shows the interface d...

Page 41: ...ved Page 41 of 277 Figure 13 ST 3218 Interface Design page 41 shows the interface design for ST 3218 Figure 13 ST 3218 Interface Design Figure 14 ST 4112 Interface Design page 41 shows the interface d...

Page 42: ...ved Page 42 of 277 Figure 15 ST 1214 Interface Design page 42 shows the interface design for ST 1214 Figure 15 ST 1214 Interface Design Figure 16 ST 2324 Interface Design page 42 shows the interface d...

Page 43: ...Interface Design page 43 shows the interface design for ST 2744 Figure 17 ST 2744 Interface Design Figure 18 ST 3214 Interface Design page 43 shows the interface design for ST 3214 Figure 18 ST 3214 I...

Page 44: ...RTD Ch 1 4 RTD Ch 1 5 RTD Ch 2 6 RTD Ch 2 7 RTD Ch 3 8 RTD Ch 3 9 AGND 10 AGND Table 15 ST 3708 RTD Connections Pin No Description 1 RTD Ch 0 2 RTD Ch 0 3 RTD Ch 1 4 RTD Ch 1 5 RTD Ch 2 6 RTD Ch 2 7...

Page 45: ...e ability to detect when backspin is occurring Apollo can then be programmed to wait until the backspin has ended before starting the ESP motor A motor in backspin generates a voltage back up the moto...

Page 46: ...Copyright 2020 Baker Hughes Company All rights reserved Page 46 of 277 Figure 20 Backspin Probes Drawing 2...

Page 47: ...Vector Plus ESP Application The Apollo I O Board is not required in applications where the drive module provides sufficient I O The ESP Downhole Sensor Interface DSI is only required for ESP applicati...

Page 48: ...Copyright 2020 Baker Hughes Company All rights reserved Page 48 of 277 3 2 7 Block Diagram Apollo System in a Switchboard Application Figure 22 Apollo System in a Switchboard Application...

Page 49: ...Vector Plus Variable Speed Drives It can also be provided in component form suitable for installation in existing Baker Hughes legacy drives New Vector Plus Variable Speed Drives equipped with the Apo...

Page 50: ...t is stainless steel Part Number 810215 Vector VII Operator Panel Replacement Kit Includes new style Operator Control Panel only This is for use by those who already have a copy of the needed firmware...

Page 51: ...any All rights reserved Page 51 of 277 Figure 24 Remove Amp Chart 2 Insert Apollo HMI Part Number 197144 into Amp Chart opening Figure 25 Insert Apollo HMI 3 Use fender washer and nut to tighten cente...

Page 52: ...ny All rights reserved Page 52 of 277 Figure 26 Tighten Center Studs 4 Place side brackets on studs and tighten down Figure 27 Side brackets on Studs 5 Attach clear safety shield to outside of bracket...

Page 53: ...29 Window Kit Installed For applications where an Apollo HMI will be mounted into an existing Vector VII drive with the old Blue Box HMI use Part Numbers 810283 810215 or 810286 depending on existing...

Page 54: ...her than the Vector Plus always make sure that adequate space is available to mount this panel See Figure 30 Apollo I O Board ESP DSI Panel Assembly Part Number 197207 page 54 for mounting dimensions...

Page 55: ...52 consists of the Mounting Panel with the Apollo I O Board Assembly and Zenith Interface Unit Part Number 810822 is the Zenith Interface Unit only The Zenith Interface Unit card connects to the Apoll...

Page 56: ...quency read from the drive using a serial link Motor temperature read from a downhole tool using a serial link How inputs are used in the Apollo system Input data is collected periodically polled Poll...

Page 57: ...a channel against a limit If the limit is exceeded the trigger is activated set and the system state is affected depending on the Trigger Action Examples of Triggers Tank Level High Trigger Starts mot...

Page 58: ...low the Apollo system to be pre configured for a variety of applications thus minimizing the manual setup required by the installer The following templates are available Table 16 Templates Template Us...

Page 59: ...Speed PID Set up the parameters needed to use the pump speed control PID Menu Drive Mode PID Mode Setup Pump Curve Set the parameters needed to activate the Pump Curve monitoring capabilities of Apol...

Page 60: ...t clears the load will return and the drive speed will slow back to the speed needed to maintain the specified current setpoint 3 5 3 PID Speed Control Mode Control mode in which the drive speed is va...

Page 61: ...ocated just above the LCD screen These can be used at a glance to determine the operating state of the Apollo system The table below relates the LED status to the drive state Table 18 LED Status Drive...

Page 62: ...to the Previous or Next page On editing screens Left and Right are often used to select the digit to be modified while Up and Down increment and decrement the value 3 6 4 Start Stop Buttons The Stop b...

Page 63: ...is stopped A fault is active When the fault clears the drive will enter the Ready state if Restarts are not enabled or the Restart State if Restarts are enabled The drive will not start in the Fault s...

Page 64: ...ning to better reflect the operation being performed Run Mode 3 The drive is running in an alternate run mode These modes must be set up by Level 2 or Level 3 users The mode name may be changed to bet...

Page 65: ...Start the drive Stop the drive Adjust the drive speed setpoint Select the drive display color scheme Collect historical data and events on a USB Flash drive 3 7 2 Level 2 Users Logged in Level 2 acces...

Page 66: ...elevant to the user Keypad Functions F1 Data Used to view available data display screens F2 Home Closes the current screen and displays the Home screen F3 Settings Access drive settings that can be ch...

Page 67: ...nhole screen Digital and Analog I O screens and the Amp Chart screen A list of all the Data Display screens appears when a Level 2 or Level 3 user presses the Data function button on the Home Screen T...

Page 68: ...gure 37 Digital I O Screen Function The Digital I O screen displays the state of all the digital inputs in the system Figure 37 Digital I O Screen page 68 a minimal configuration If an Apollo Extended...

Page 69: ...ital Inputs False Digital Input is in its inactive state e g a Normally Open contact is open or a Normally Closed contact is closed True Digital Input is in its active state e g a Normally Open contac...

Page 70: ...een above shows a minimal configuration If an Apollo Extended I O board is configured in the system its analog inputs will also be shown on this screen Screen Data Screen data on the Analogs screen sh...

Page 71: ...Chart screen shows the drive output current in Amps Amp Chart Date Graphical Output Outer Ring Amps at the outer ring of the chart Each Ring Amps per minor division Keypad Functions F1 Data Display t...

Page 72: ...be added as needed to give non logged in persons access to specific settings After logging in users access a wider range of Settings Screens using the Settings button 3 9 1 Setpoint Screens The Setpo...

Page 73: ...bel can be given an application specific name when the PID is configured Figure 41 Setpoint Screen PID Speed Control Mode Current Control Drive Mode The Drive Output Current setpoint iMode Setpoint wi...

Page 74: ...e mode However if the I Limit has been set and is currently controlling the drive frequency the I Limit setting is displayed instead of the current drive mode setpoint screen Figure 44 Setpoint Screen...

Page 75: ...lor Scheme settings screen allows the user to change display s color scheme Choosing a different color scheme may make the display easier to read in bright sunlight Screen Data Table 20 Color Scheme C...

Page 76: ...Level 3 users are configuration dependent and can be programmed by users at Level 2 or above Figure 46 Event Log Screen Function The event log is a time and date stamped list of the most recent 4095...

Page 77: ...ations in the screen shot above Underload Stop caused the drive to stop at 16 24 52 Trigger Clear Events Some triggers also create an event when they transition from SET to CLEAR The Vibration Clear e...

Page 78: ...ar Clr indicates that the condition that caused the trigger to occur is not currently present Set indicates that the condition that caused the trigger to occur is still present A trigger is Clear if i...

Page 79: ...an action of Hold in Prestart In Use Triggers all triggers currently in use by the system All Triggers all 256 triggers Keypad Functions F1 Exit Exits the settings screen F2 Home Closes the current sc...

Page 80: ...e x axis Numeric Value The current value of the parameter is displayed just below the parameter name Graphical Value The value of the parameter being measured is graphed along the y axis Range The ran...

Page 81: ...Menu page 264 for more USB information Figure 49 USB Menu The USB Menu is automatically displayed when a USB Flash disk is inserted into the drive The USB Menu allows a user to transfer data to and f...

Page 82: ...cription of the problem the pumping system is experiencing If the compressed file is too big to send by e mail current limit is 10MB use the following link and Upload the zip file http bench ge com 55...

Page 83: ...d FAULT the Fault Status screen is automatically displayed The active fault or faults will be displayed The screen will have a Flashing warning displayed informing the user that the drive will automat...

Page 84: ...ing Restart On a state transition to Restart the Fault Status screen is automatically displayed The fault or faults whose restarts are counting down will be displayed The screen will have a FLASHING R...

Page 85: ...ckly configure a simple ESP application This process is more complete than the Quick Start see Section 1 Quick Start Guide page 14 allowing access to complete menus instead of individual parameters Li...

Page 86: ...Copyright 2020 Baker Hughes Company All rights reserved Page 86 of 277 Figure 54 Setting Function Button Figure 55 Login Function Button...

Page 87: ...Use the left and right arrow buttons on the keypad to select a digit 2 The rightmost digit is selected by default 3 The default Level 2 password is 9 Simply press the down arrow 1 time to change the v...

Page 88: ...nnel and Trigger Edit screens and is not needed for normal installation and configuration tasks 4 2 Settings Screen Logged In If you are already logged in the Settings screen appears as shown in Figur...

Page 89: ...menu Use the up and down arrow buttons to select a submenu to access or a parameter to change The image shown below is the second screen of the Main Menu See Figure 60 Main Menu Screen 2 page 89 Figu...

Page 90: ...4 4 Other Initial Setup Menu The Quick Start is discussed in Section 4 Basic Setup Sequence page 85 of this manual From the first page of the Main Menu access the Other Initial Setup menu by using th...

Page 91: ...ping system and further adjustment is not required unless the pumping system is reconfigured The first page includes the setups required in almost all installations Use the left and right arrow button...

Page 92: ...p Menu Screen 3 Use the left arrow button to navigate back to the 1st screen of the Other Initial Setup menu Figure 66 Apollo Clock Display 4 4 1 Set Date Time Use the up and down arrow buttons as nee...

Page 93: ...clock is set the Local Time will be one hour off and will need to be set again Apollo s Clock runs on a rechargeable super cap and is designed to keep time date without external power for 2 to 3 mont...

Page 94: ...Moving to the right of the name adds a character to the name Use the down arrow from a blank to access numbers and symbols Use the up arrow from a blank to access capital and then lower case letters...

Page 95: ...creen by pressing the Yes function button Press the Exit function button to return to the Other Initial Setup menu The Other Initial Setup menu screen now reflects the well name you entered Figure 70...

Page 96: ...the Global Restart time Best practice is to set the Global Restart time to the normal restart time on the system for an ESP system this is likely the fluid fallback backspin time Then change the resta...

Page 97: ...ns Program the transformer ratio in terms of the volts out of the transformer for each volt in For example if a transformer is rated at 480 Volts and you have selected a tap reading 2256 Volts then se...

Page 98: ...tion Edit Screen Press the Save function button Acknowledge the confirmation screen by pressing the Yes function button Press the Exit function button to return to the Other Initial Setup menu The Oth...

Page 99: ...fault this feature is disabled in the Apollo Well Control System Do the following to enable the power fail restart function Use the up and down arrow buttons as needed to highlight Setup Power Fail Re...

Page 100: ...of 277 Figure 76 Restarts Allowed Edit Screen Use the left and right arrow buttons to select a digit Use the up and down arrow buttons to change the selected digit The selected digit is just to the ri...

Page 101: ...ssary to change the restart delay for the power fault restart select Restart Delay and change the value using the edit screen Press the Exit function button to return to the Other Initial Setup menu 4...

Page 102: ...ess to the configuration Advanced Password 3 is not currently used A password of 65535 indicates disabled Record new passwords It ll be a pain to log back in if you forget the passwords Low Level Pass...

Page 103: ...p for serial SCADA communication Use the Com2SCADA Setup screen to configure as needed See the Vector Plus Apollo Communication manual UM 00014 l for detailed information regarding communications Use...

Page 104: ...82 Main Menu 4 5 Configure Drive Settings Note that you are probably well versed at highlighting an item on a menu and pressing Select at this time This manual will use the phrase Select xxx to desig...

Page 105: ...s motor to ensure adequate cooling For ESP applications Min Frequency settings below 30 Hz are not recommended Max Frequency 60Hz Maximum frequency the drive is to run The V F curve will ensure that t...

Page 106: ...ese include Standard Medium and High Torque settings for 50Hz and 60 Hz operation Standard torque is default Use medium or high torque when faced with a hard starting motor Medium and high torque sett...

Page 107: ...o prevent Overload faults See Enhanced I Limit on Figure 87 Overload Menu Screen 2 Coast To Stop True By default the drive will immediately release the motor when the drive is stopped Recommended sett...

Page 108: ...you complete no load testing to re enable the protections Enhanced I Limit I Limit is activated whenever current exceeds the i Limit threshold Enhanced I Limit is a function in which the I Limit prot...

Page 109: ...rt Delay be changed for these triggers Changing parameters for these triggers will not prevent shutdowns Config Drive Fault Restarts Menu None Provides access to the triggers activated when the drive...

Page 110: ...ndicates that it is in use by Apollo and is locked in the Linear List RstDrv2Defaults False Set to True to reset the drive power module to its default settings After setting to True and acknowledging...

Page 111: ...function button Acknowledge the confirmation screen by pressing the Yes function button Press the Exit function button to return the Drive Settings menu When all the necessary changes have been made...

Page 112: ...nded OLoadStartDelay is 0 seconds OLoad Delay 25 120 Seconds Time it will take for an empty overload bucket 0 to fault reach 100 when the motor current exceeds the motor overload by 25 This setting do...

Page 113: ...amped up between this value at Min Frequency to the Motor Overload setting at Max Frequency The enhanced overload function is disabled when the value is set to 0 overload threshold is the same at all...

Page 114: ...e O Load Bucket is a derived channel and takes Downhole Amps as one of its inputs Since Downhole Amps is not initialized O Load Bucket is not initialized Motor OverCurrent None Select to access the Mo...

Page 115: ...load 9999 Amps Minimum allowable current to the motor If the motor goes below the Motor Underload value the controller will start timing down for a fault Motor Underload conditions are most frequently...

Page 116: ...fault Restart Delay Global Restart Delay between the fault and an automatic restart ULoad Min Freq 0 Amps Defines an enhanced motor protection mode in which the underload limit is ramped up from the U...

Page 117: ...underload trigger The underload pre trigger filters the motor current data to ensure that momentary bumps of the current above the underload threshold do not cause the underload trip delay timer to r...

Page 118: ...equency and is presented here for reference only To set the Motor Underload value go to the first page of this menu Select any parameter that needs to be changed and make the necessary changes Press t...

Page 119: ...rigger s limit and make any other changes needed By default all of the triggers are Not In Use When you set a limit value the trigger will be automatically set to In Use Example Selecting Motor Temp H...

Page 120: ...0 F Example Pressing Save yields the Save change prompt Figure 93 Save Change Screen The trigger is automatically set to In Use The screenshot below shows the result of the change Note that the trigge...

Page 121: ...Not in Use The motor temperature high trigger is a Stop Fault trigger used to protect the motor Select Motor Temp High to set the limit Set the Trip Delay and Restart parameters as desired Intake Temp...

Page 122: ...desired Note The IntakePressStopStart wizard sets up the system to STOP on low Intake Pressure and RESTART when Intake Pressure has recovered IntakePressHigh Not In Use The Intake Pressure High trigg...

Page 123: ...H Data Invalid is a Log Only trigger used to monitor the validity of the downhole data Select DH Data Invalid to access its Trigger Info screen If you wish to shut down the drive if the downhole data...

Page 124: ...o protect the system Delta pressure is the differential pressure across the pump Discharge Pressure Intake Pressure Select DeltaPressHigh to set the limit Set the Trip Delay and Restart parameters as...

Page 125: ...Description ManualStartOnly Options True default The drive can only be started by pressing the Start button on the keypad False The drive can be started from the Start button on the keypad a SCADA co...

Page 126: ...ht of the insert in the field By default the right most digit is selected The basic setup is now complete 5 Additional Setups 5 1 Add I O Board Execute the Add 1st IO board wizard to enable Apollo to...

Page 127: ...p DH Tool The DH Tool menu is displayed in Figure 98 DH Tool Menu page 127 Figure 98 DH Tool Menu To change Osiris settings choose any of the parameters shown in Figure 98 DH Tool Menu page 127 To sel...

Page 128: ...t 115KBaud Com4 VSD RS 485 Shared use with other devices is not recommended Com5 Not Used Requires USB to RS 232 Serial converter P N 197349 Table 33 Sensors Sensor Communications Notes Zenith E Surfa...

Page 129: ...restart parameters may also be adjusted When the wizard is complete the Apollo system will reboot Data for the downhole tool appears on the Downhole data screen The navigation path is Home Screen Dat...

Page 130: ...igure 99 Motor Temp Screen To set up limits for a channel use the up down keys to select the desired channel Use the left right arrow keys for previous next page if required Figure 100 Setting Up Limi...

Page 131: ...trigger trigger name has OH Over Heat appended to the channel name Warning triggers will keep the drive from starting but will not stop the drive if it is already running LOG NO_START action Fault tri...

Page 132: ...Set to 250 F 5 4 Setup Analog Inputs Analog inputs are configured using the Channel Info screens for the inputs The navigation path is Home Screen Data Analogs the desired analog to configure Use the...

Page 133: ...put and the Span sensor range in Engineering units Set the channel s name and units by pressing the Rename function button Figure 105 Edit Name Screen When saved Apollo will propose changing the name...

Page 134: ...Input page 134 Figure 107 Channel Info Screen For The Configured Analog Input If necessary the channel can also be calibrated Press the Calibrate function button The Calibration screen is shown in Fig...

Page 135: ...he Channel Info screen The Channel Info screen for the configured and calibrated channel is shown in Figure 110 Channel Info Screen page 135 Figure 110 Channel Info Screen It is very easy to access th...

Page 136: ...Copyright 2020 Baker Hughes Company All rights reserved Page 136 of 277 Figure 111 Highlight the Trigger Name Figure 112 Trigger Info Screen...

Page 137: ...ication Note that triggers attached to analog inputs are Not In Use by default When you change any trigger settings the trigger will be set to IN USE automatically Figure 113 Changing the Trigger Para...

Page 138: ...odule V7Dig In x are input only Digital I O on the Apollo I O board can be configured as either inputs or outputs Note that the correct relay input module must be installed in the I O board Digital Ou...

Page 139: ...Copyright 2020 Baker Hughes Company All rights reserved Page 139 of 277 Figure 116 Murphy Switch Trigger Example 1...

Page 140: ...7 Murphy Switch Trigger Example 2 Change the trigger parameters as needed to fulfill the needs of the application 5 6 Setup Drive Mode Navigate to the Set Drive Mode menu in the Main Menu A screenshot...

Page 141: ...l Mode Control mode in which the drive speed is automatically varied in an attempt to provide a fixed output current PID Speed Ctrl PID Speed Control Mode Control mode in which the drive speed is auto...

Page 142: ...is screen for information purposes Setup Rock Start Enable By default the drive performs the rock start on every startup when Rock Start Mode is enabled Selecting Setup Rock Start Enable allows the op...

Page 143: ...done by re configuring the Ramp Enable trigger Ramp 2 Speed Frequency Ramps are available only in Manual Frequency Mode and only after the drive has reached the Start Frequency and transitioned to one...

Page 144: ...in the Starting state until the start frequency is achieved and then transitions to the Running state and is commanded to the Freq Setpoint for the running state If an enable delay is configured for a...

Page 145: ...te that triggers can be used to transition the drive between the normal running mode and the alternate running modes Run Mode 2 and Run Mode 3 5 6 2 Current Control Mode Control mode in which the driv...

Page 146: ...is the amount of time it takes the PID to ramp from the drive Min Frequency to the drive Max Frequency iMode Rev Act This should be set to False for current control This parameter describes the PID s...

Page 147: ...al Param 058 Min Frequency Note that the drive speed will never be commanded lower than 058 Min Frequency High Clamp Maximum drive speed that the PID control will output Leave at the default 0 to use...

Page 148: ...Copyright 2020 Baker Hughes Company All rights reserved Page 148 of 277 Figure 122 PID Speed Control Mode Screen 1 Figure 123 PID Speed Control Mode Screen 2...

Page 149: ...is the downhole tool Intake Pressure channel Setup Pump Speed PID Runs a configuration wizard to walk the user through setting up a Proportional Integral Differential PID control loop Mtr Spd PID P Th...

Page 150: ...ency setting for the current system mode will be used as the output Select this trigger to access its Trigger Info screen to adjust as needed By default the PID will be run whenever the drive is runni...

Page 151: ...ROC PID Rate Of Change ROC limits how fast the PID output will change ROC is the amount of time it takes the PID to ramp from 0 Hz to the drive Max Frequency Mtr Spd PID D The Derivative Gain used by...

Page 152: ...configuration wizard to walk the user through setting up the Analog Follower mode The Analog Follower mode frequency is controlled by the Follower Source channel Select the Follower Src to access its...

Page 153: ...6 Follower Src Channel Info Screen 5 7 Setup Restarts Auto restart capability is integral to well control systems In Apollo restarts can be enabled disabled individually for any trigger Key elements i...

Page 154: ...al Restart Home Screen Settings Menu Other Initial Setup Global Restart By default all triggers have their Restart delay set to the Global Restart Time Best practice is to set the Global Restart time...

Page 155: ...ked if the global value should also be changed or just the restart delay for this trigger Set a trigger s Restart Delay to 0 to use the Global Restart Timer StrtCounterRst Home Screen Settings Menu Ot...

Page 156: ...ter is false pressing the start button will clear the lockout and the drive will enter the Restart Timer state and will restart after the countdown Default value is False LocalLokOutClr Home Screen Se...

Page 157: ...Parameters Menu Screen 1 The second screen of the Communication Parameters menu is shown in Figure 128 Communication Parameters Menu Screen 2 page 156 Figure 128 Communication Parameters Menu Screen 2...

Page 158: ...vendor s downhole tool if the Apollo I O and Osiris are not used in the system Com4 RS 485 Drive Communications Slave Port Dedicated for drive communications Do not reassign Com5 RS 232 Requires USB...

Page 159: ...face sensor were not used and another vendor s downhole tool was being used Set the communications parameters to match the downhole tool to be used Figure 130 Port Configured Screen 2 Com2 might need...

Page 160: ...e standard wired Ethernet port is configured using the IP Address DHCP Enable and Default Gateway parameters These parameters should be configured as necessary for the attached networking equipment Th...

Page 161: ...ase contains information on hundreds of BH and competitor s pumps When configured up thrust and down thrust limit triggers can shut down the system and provide warnings when the pump is operated out o...

Page 162: ...c Gravity If you plan to use Viscosity Compensation enter the specific gravity of the water in the Oil Water mixture being pumped If you do not plan to use Viscosity Compensation enter the specific gr...

Page 163: ...mp speed at 20mA is 65Hz set the Offset to 30 Hz and the Span to 35Hz You will be asked if want to use 2 Wire Stop Start control If you choose yes the 2WireRunStop Wizard will be executed from within...

Page 164: ...ransitioning to the standard Frequency Setpoint The feature was originally intended to allow the drive to run at a higher frequency for a time to quickly get the intake pressure down in the desired ra...

Page 165: ...st the setpoint and the drive frequency is adjusted on this time period A 5 second period is recommended for slow moving signals such as signals from the downhole sensor A 1 second period is recommend...

Page 166: ...on Wizards 2nd IO Board Follow the on screen directions The 2nd IO Board wizard requires no information When the wizard is complete the analog and digital I O from the added Apollo I O board will appe...

Page 167: ...ess the Select function button Figure 133 How to Customize Screens 2 The screen in now in Edit mode 5 Use the Up and Down Arrow buttons to select the field to change In this example we ll replace the...

Page 168: ...n key to bring up the edit screen Use the F1 and F5 function buttons to select the object type or object field Use the Up and Down Arrows to select the object you wish to display In our example we wis...

Page 169: ...5 8 Press the EndEdit function button to exit the screen edit mode Figure 137 How to Customize Screens 6 The Home Screen has been customized to show the Tubing Pressure If one needs to display several...

Page 170: ...the Right and Left Arrow buttons to move between pages Use the Up and Down Arrow buttons to highlight the screen you wish to be in the Level 1 Data Screens rotation Use the check mark function button...

Page 171: ...Up and Down Arrow buttons to highlight a parameter or a blank line Parameters BEFORE the first blank line will be available to Level 1 users Parameters after the first blank line will be available to...

Page 172: ...Level 1 Settings Rotation 5 Press the Select function button The Object selection screen appears Figure 141 Object Selection Screen 6 The Motor Underload is a Manual Parameter Use the F1 function but...

Page 173: ...e the F5 function button to highlight the right field on the screen and use the Up and Down Arrow buttons to change the field to Motor Underload Figure 143 Add the Motor Underload Limit To The Level 1...

Page 174: ...parameter to the Settings rotation but have it only available to Level 2 and Level 3 users use the procedure above but insert the parameter after at least one blank line Likewise if you wish to preven...

Page 175: ...en the drive changes states By default the automatic screens are Table 42 Automatic Screens Drive State Automatic Screens Comms with drive chassis bad Home Screen Locked Out Error Mode screen Fault Er...

Page 176: ...and Level 3 users can change the automatic screens using the Edit Mode Change Screens wizard 1 Log on as level 2 or level 3 2 Navigate to the Edit Mode Change Screens wizard a Home Screen Settings Men...

Page 177: ...t 2020 Baker Hughes Company All rights reserved Page 177 of 277 Figure 147 Pump Curve Screen Change Screen 1 Figure 148 Select Object Screen 1 4 Use the Up and Down Arrow buttons to select the desired...

Page 178: ...f 277 Figure 149 Select Object Screen 2 5 Press the Save function button Figure 150 Pump Curve Screen Change Screen 2 6 Press the Continue function button to finish the wizard The Pump Curve screen wi...

Page 179: ...iggers attached to a channel on the Channel Info screen Figure 151 Osiris Motor Temperature page 178 is for the Osiris Motor Temperature Figure 151 Osiris Motor Temperature The pre attached trigger is...

Page 180: ...e 152 Add a High Temperature Warning Trigger 2 Press the Select function button A screen appears asking if the limit is a Low Limit or a High Limit Figure 153 Low or High Limit Screen 3 In our example...

Page 181: ...trigger is a warning Use the Rename function to change the name to Motor Temp High Warning MtrTempHi Warn Figure 155 Final Trigger Info Screen 5 Select the Trigger Action and change it to Log NoStart...

Page 182: ...Final Channel Info Screen The final Channel Info screen for the Motor Temp channel is shown in Figure 157 Motor Temperature High Warning Trigger page 181 Figure 157 Motor Temperature High Warning Trig...

Page 183: ...igh Warning trigger we created in Section 5 20 Add a Trigger to a Channel page 178 to the drive module digital output 2 also referred to as M3 M4 The output will be a Normally Open digital output that...

Page 184: ...hts reserved Page 184 of 277 Figure 159 Highlight the Drive a Digital Output 3 Press the Select function button Use the Up and Down Arrow buttons to select the M3 M4 output Figure 160 Select the M3 M4...

Page 185: ...The final trigger info screen appears in Figure 162 Final Trigger Info Screen page 184 Figure 162 Final Trigger Info Screen The output is shown and has been renamed to include the trigger name The dig...

Page 186: ...the Apollo system will reboot Templates included with the released software are shown in Table 43 Templates page 185 Table 43 Templates Template Use SWB Use in switchboard and soft start applications...

Page 187: ...the drive is running If the Max Start Time is exceeded Apollo will report a Start Failed Default value is 8 seconds Pre Start Delay Home Screen Settings Menu Other Initial Setup page 3 The minimum tim...

Page 188: ...a network The group shutdown command will contain a 16 bit shutdown mask If a logical AND of the Group Membership and the shutdown mask results in a non zero value Apollo will shut down the drive The...

Page 189: ...GE network Both of these tools are described in the Vector Plus Online training course as described in Section 6 Apollo Simulator page 190 To execute the wizard from the Home Screen select Settings Me...

Page 190: ...ard file to the WCS Shortcuts folder on a USB flash drive Proceed through the screens activating the features used in your system When a feature is activated the fields required for that feature appea...

Page 191: ...tion of your version 2 simulator Although both versions can be installed it is not recommended to run more than 1 simulator at once Figure 164 Apollo Simulator 6 2 Installation Licensing The latest re...

Page 192: ...20 Baker Hughes Company All rights reserved Page 192 of 277 Figure 165 Apollo 3 Simulator Setup Wizard 1 Click the Next button to proceed Figure 166 Confirm Installation Screen 2 Click the Next button...

Page 193: ...Screen 3 Change the destination folder if desired Click the Next button A Windows confirmation prompt may appear Acknowledge it The installation will take a few seconds Figure 168 Installation Complet...

Page 194: ...serve License Site button and follow the instructions If you have problems with this click the Send E mail request for New License to create an e mail request for a license Send the e mail If you can...

Page 195: ...is not automated and will be sent back as soon as possible during USA Central Time office hours Copy and Paste the response code from the website or e mail into the License Response Code field Figure...

Page 196: ...Features The simulator is an Apollo training platform and a platform for Field Service Engineers to set up and test well configurations before implementing them in an actual pumping system Simulation...

Page 197: ...ves Save Config as Text provides a text output summary of the most commonly referenced configuration items It is not a complete listing of the configuration Run Wizard allows you to run a Configuratio...

Page 198: ...iguration exercises designed to help you gain proficiency in the use of Apollo in conjunction with the Vector Plus drive Navigation between sections is accomplished using the navigation panel Figure 1...

Page 199: ...lear the Events and Data Archives when a new configuration is loaded and press the YES function button when prompted The Apollo system will reboot 8 The ManualStartOnly parameter is set to True when a...

Page 200: ...ersion If a previous version of the archive viewer is already installed on your computer please use the Control Panel to remove it before installing a new version Note that the Archive Viewer works wi...

Page 201: ...and follow the instructions otherwise skip to Section 7 3 Importing Apollo Data page 202 If you have problems with the self serve site click the Send E mail request for New License to create an e mail...

Page 202: ...ts is not automated and will be sent back as soon as possible during USA Central Time office hours Copy and Paste the response code from the website or e mail into the License Response Code field Figu...

Page 203: ...ht 2020 Baker Hughes Company All rights reserved Page 203 of 277 Figure 180 License Validated Screen Click OK to continue 7 3 Importing Apollo Data To Import new well data click on Update or Import Ne...

Page 204: ...e drive the files will be located in Site Name Well Name If there is no Site Name the folder will be the Well Name Within the data folder click on the file Well Name sbc to import the data Every time...

Page 205: ...any All rights reserved Page 205 of 277 Figure 182 Import Apollo Data Screen 2 Using the drop down menus select the channels you want to view If you know the date for the data you want to view use the...

Page 206: ...aults or All Events 5 Click on the ARROW buttons to move forward and backwards in time Double Arrows move a full page while the Single Arrows move one division 6 Click on the button to zoom in or the...

Page 207: ...that is in the same time zone as the Apollo system the time date stamps will be the same as the Apollo clock The Archive Viewer always shows the time date as if the data was logged using local time on...

Page 208: ...with the Min Value set at 0 The auto scaling works well to position all the traces on the screen but can be deceiving because the scaling may automatically change when zooming or moving forward and b...

Page 209: ...My Documents Apollo Data This set of files is a merged copy of the imported data which is updated every time you Update or Import New Data If you are importing multiple data sets from the same contro...

Page 210: ...extract data into your computer and look for a folder named the same as the pumping system s Site name Within the Site Name folder look for a folder with the same name as the Well Name If there is no...

Page 211: ...reating a Zip File This will create a zip file containing all the required data for the Archive Viewer If the zip file is too big to e mail limit is usually 10MB you can transfer the zip file to the F...

Page 212: ...ust also be a BH employee and have them click on the file you uploaded and choose Save File to download the zip file to their computer This folder is for transfer only and files more than a week old m...

Page 213: ...Board From To Apollo HMI J25 6 24 Vdc Apollo I O Board J106 6 24 Vdc Apollo HMI J25 5 GND Apollo I O Board J106 5 GND Apollo HMI J25 3 B Apollo I O Board J106 3 B Apollo HMI J25 2 A Apollo I O Board J...

Page 214: ...I O Board J108 4 SHIELD ESP DSI J204 3 B Apollo I O Board J108 3 B ESP DSI J204 2 A Apollo I O Board J108 2 A Motor Contactor Relay Apollo I O Board 32 Digital I O 7 RUN OUTPUT Motor Contactor Relay...

Page 215: ...pollo I O Board 23 Digital I O 3 Common Table 48 ESP DSI Board From To Apollo I O Board J108 6 24 Vdc ESP DSI J204 6 24 Vdc Apollo I O Board J108 5 GND ESP DSI J204 5 GND Apollo I O Board J108 3 B ESP...

Page 216: ...installed 197148 Mounting Hardware if adding I O board to existing panel with ESP DSI already installed 4 x 196352 SCREW PHP M5 0 8X10MM 18 8 4SS 4 x 196354 WASHER LOCK M5 SPLIT 18 8 SS 8 2 2 Electri...

Page 217: ...Probe B Apollo I O Board 5 PRB B Backspin Probe C Apollo I O Board 6 PRB C Backspin Probe A Shield Apollo I O Board 7 SHIELD Jumper 7 to 8 Backspin Probe B Shield Apollo I O Board 8 SHIELD Jumper 7 t...

Page 218: ...DSI J204 2 A Downhole Sensor Choke Panel Ve ESP DSI J206 1 VE Downhole Sensor Choke Panel Ve ESP DSI J206 2 VE 8 2 3 Configuration Vector VII Vector Plus applications use the Standard template that i...

Page 219: ...ly Line 85 265 Vac Apollo HMI J21 3 Power Supply Line Neutral 85 265 Vac Apollo HMI J21 2 Ground Apollo HMI J21 1 Apollo I O Board J106 6 24 Vdc Apollo HMI J25 6 24 Vdc Apollo I O Board J106 5 GND Apo...

Page 220: ...ollo I O Board 12 CT B Current Transformer CT C Apollo I O Board 13 CT C Current Transformer CT C Apollo I O Board 14 CT C PT AC Line Apollo I O Board 15 PTAC H PT AB Line Apollo I O Board 16 PTAB H J...

Page 221: ...up the I2T overload are shown in Figure 191 Motor Overload Setup Menu Screen 1 page 220 Figure 191 Motor Overload Setup Menu Screen 1 Fixed Threshold Time Delay Overload The fixed threshold overload a...

Page 222: ...ad algorithm is to protect the motor from heat damage The I2T algorithm protects the motor by modeling the heat buildup in the motor Figure 193 I2T Motor Overload Algorithm The graph above shows the t...

Page 223: ...ixed threshold time delay algorithm users tend to artificially raise the overload limit to accommodate this for example by always setting overload to 15 above nameplate making the overload less sensit...

Page 224: ...rights reserved Page 224 of 277 Figure 194 Apollo Overload Simulator The screenshot above simulates a motor that starts at 110 of the motor overload threshold and then the load linearly decreases to 9...

Page 225: ...age 225 of 277 Figure 195 125 of Overload Threshold Left 250 of Overload Threshold Right Left image illustrates loading at 125 of overload threshold Right illustrates 250 Screenshots of Apollo Overloa...

Page 226: ...tes later with loading at 100 of overload As you can see at 100 overload the motor temperature is stable 10 Trigger Definition 10 1 Trigger Definition Triggers are used to define events or conditions...

Page 227: ...hart 10 2 Basic Trigger Settings Table 57 Basic Trigger Settings Item Description Name Name of the trigger When naming a trigger use a name that describes the condition when the trigger is SET such as...

Page 228: ...rigger is not checked and will not be activated after the motor control state transitions from a not enabled state to an enabled state Typically this will be the time the trigger is not checked after...

Page 229: ...urce 1 value is less than the limit This type of trigger can be selected when the user Adds a Trigger to an analog channel from the Channel Info screen Is GREATER THAN Basic Activates when the Source...

Page 230: ...locked out Clr TrpDly min sec Yellow The trigger is now clear but the set condition has been met The trigger will be activated set when the trip delay has been satisfied Clr Rstrt min sec Yellow The...

Page 231: ...logged The Logic Only trigger can be used as an input to other derived triggers Log Only Basic Dark Purple The trigger has no effect on the motor control state machine but is logged in the Event Log S...

Page 232: ...state RUN MODE 1 Check if you wish the trigger to be enabled when the drive is in Running Note that you can use the different run modes to have different active triggers i e you can create multiple u...

Page 233: ...98 Trigger Info Screen 2 Edit Trigger Screen Only available to Level 3 Advanced users All trigger parameters can be edited from this screen Trigger Name In Use trigger enabled disabled Trigger Limit E...

Page 234: ...199 Edit Trigger Screen 3 Some triggers are predefined in the Apollo system and cannot be modified See Section 10 10 Special Triggers page 238 10 8 Trigger Types full list Basic Trigger Types are appr...

Page 235: ...n be selected when the user Adds a Trigger to an analog channel from the Channel Info screen Is EQUAL TO Advanced Activates when the Source 1 value is equal to the limit LESS THAN or TO Advanced Activ...

Page 236: ...Trigger Actions Full List Basic Trigger Actions are appropriate for at least 90 of the triggers that will need to be field configured These actions are automatically selected when the user executes t...

Page 237: ...the motor control to stop the motor AND will restart only on that trigger s restart timer The system will not allow manual starts to override the timer HOLD in Prestart Standard Blue The trigger will...

Page 238: ...ed Dark Green The trigger will activate the 100ms trace function This function saves all channels defined on the Trace Channels screen at 100 ms intervals from approximately 3 minutes before the trigg...

Page 239: ...ignate warning conditions that should prevent the motor from starting LOG NO_START triggers are often used to detect warning conditions When any trigger with LOG NO_START action is set Internal Trigge...

Page 240: ...was started by auto restart timer 224 Triggered Start Motor was started by a trigger 225 Start Failed The drive or motor failed to start after being commanded to do so 226 Stop Failed The drive or mo...

Page 241: ...t to indicate the current state of the system Table 65 Motor Control State Triggers Trigger Number Trigger Name Description 230 No IO Comm Initial State Cannot communicate with motor controller See No...

Page 242: ...been commanded to stop Labeled No IO Comm in Switchboard applications and No Drive Comm in drive applications Labeled Prepare2Start in ESP systems and StartSequence in SPS systems 11 Pump Curves What...

Page 243: ...lo assumes the pump curve represents the pump s performance Then utilizing the real time operating conditions of the pumping system Apollo determines where on the pump curve the pump is operating and...

Page 244: ...ncy at which the pump is currently operating Operating Range The range of flow over which the pump was designed to run Power Curve Illustrates the relationship between the fluid flow through the pump...

Page 245: ...tput frequency changes The Current Operating Point is updated as the differential pressure across the pump changes The pumping system MUST HAVE both pump intake and pump discharge pressure to use the...

Page 246: ...such as those designed and manufactured by BH are designed to work within a limited operating range Operating outside the design criteria will shorten the pump life Unfortunately determining if the p...

Page 247: ...nformation needed by the Pump Curve Setup wizard Units for Calculated Flow Options are barrels per day BBL Day cubic meters per day m3 Day and gallons per minute GPM Units for the Pump Head channel Op...

Page 248: ...iscosity compensation calculations can be enabled in the wizard Viscosity compensation is in field test at this time and should be considered a beta function After the Wizard is complete the Pump Curv...

Page 249: ...ational range Set to 100 to use the operational range as the thrust limit The default value is 100 Upthrust Alarm Sets the alarm level as a of the range between the pump BEP and the top of the operati...

Page 250: ...277 Figure 205 Pump Curve Screen 11 5 Pump Curve Screen Access the Pump Curve screen by navigating as follows Home Screen Data Pump Curve Screen The Pump Curve screen will not appear in the list of da...

Page 251: ...ump In the scenario at right the SPS Setup wizard has been executed By default this wizard enables the choke control PID using Differential Pressure as the feedback control value Apollo uses the pump...

Page 252: ...pportcentral ge com products sup_products asp prod_id 264489 It is currently in the Apollo Wizards drop down box look for Pump Database Upgrade Download the zip file and copy the 2 files into the root...

Page 253: ...opied over to the Apollo system Power the Apollo system off and back on again to start using the new pump database Figure 209 Update Pump Database Screen 11 8 Creating a Custom Pump The Custom Pump Sp...

Page 254: ...ve for that specific pump is created as part of the test The pump curve information is included on the pump test sheet provided with each pump A customer or field engineer can use the Custom Pump spre...

Page 255: ...Click the OK button The Custom Pump spreadsheet will perform a regression on the test data to create the pump curve information Figure 212 Custom Pump Screen 6 Make any changes desired Click the Updat...

Page 256: ...the root directory of a USB Flash drive Insert the flash drive into an Apollo system The USB Menu will appear Press the right arrow button to advance to the second page of the USB Menu Select Install...

Page 257: ...Figure 214 Make New Pump Available Screen Select the new pump Navigate to the Pump Curve Setup menu Home Screen Settings Menu Other Initial Setup Right Arrow Pump Curve Setup Highlight Select Pump an...

Page 258: ...hat Custom will not appear in the list if no custom pumps have been installed Figure 216 Highlight Desired Pump Screen The Serial number of any custom pumps that have been installed will appear Highli...

Page 259: ...mprised of the following steps 1 Install Apollo 2 Load a Template if required 3 Reset Drive to Defaults if required 4 System Setup and Operation If an Apollo version 2 x drive is being upgraded to ver...

Page 260: ...sting parameters that must be set up before running the drive Figure 219 Fault Screen 12 2 Load a Template If Required Apollo is pre loaded with the Standard template that works in Vector VII and Vect...

Page 261: ...mplate and press the Select function button See Section 5 22 Load a Template page 185 for additional information Figure 221 Select Template Screen 3 Press the YES function button when prompted with Ov...

Page 262: ...ive Skip this step if Apollo is being used with any other system When the Apollo software is first loaded onto a Vector VII drive the drive should be set to defaults This procedure will show you how t...

Page 263: ...gate to the second page of the Drive Settings screen using the following selections a Settings Menu Config Drive Settings Right Arrow 2 Highlight the RstDrv2Defaults option 3 Press the Select function...

Page 264: ...e current release it is possible to update the configuration This procedure is not recommended for simple configurations based on the standard templates In these cases it is recommended to reconfigure...

Page 265: ...26 On Screen Instructions c Press YES and follow the on screen instructions When the Wizard is complete you will need to press the Home button to redraw the Home Screen 13 Appendix B 13 1 USB Menu Whe...

Page 266: ...Copyright 2020 Baker Hughes Company All rights reserved Page 266 of 277 Figure 227 USB Menu...

Page 267: ......

Page 268: ...referred method when using the Archive Viewer to view the files Archive files can be viewed using the Apollo Archive Viewer program or using the Apollo Amp Chart program These viewer programs are avai...

Page 269: ...be viewed using any text editor like Notepad or Word Get Configuration Files 3WCS CFG date stamp Well sbc and WCS CFG date stamp Well s01 The configuration files are binary files that define the conf...

Page 270: ...ord Get 100ms Trace Files Site Well date and time stamp csv 100ms trace files are files that contain data on 100ms intervals for about 3 5 minutes before to 3 5 minutes after a trigger is activated Tr...

Page 271: ...e System Restore menu This function allows the user to save a backup file onto the USB Flash drive The Backup file is a binary file and cannot be viewed Install Modbus Map map root level of the USB Fl...

Page 272: ...atabase Event lg1 PumpManfact txt root level of the USB Flash drive The database containing the data for pumps is occasionally updated This function allows the new database to be loaded into the Apoll...

Page 273: ...of the new modules or configurations Note that support for the RSTi 8 Analog Input module is supported in the released software and can be configured using the Install IO Module function in the second...

Page 274: ...ical Data Text File Setup Use the F1 and F5 function buttons to navigate to the various fields on the screen Set the Start Time and Data and the EndTime and Date to match the time period of the data y...

Page 275: ...nction buttons to navigate to the various fields on the screen Set the Start Time and Data and the EndTime and Date to match the time period of the data you wish to export Set any other fields if nece...

Page 276: ......

Page 277: ...Index 129112 28 197705 28 197349 28 800638 28 197350 28 810280 28 197351 29...

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