Baileigh SS-3528-S Operator'S Manual Download Page 2

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Table of Contents

THANK YOU & WARRANTY .......................................................................................... 1

INTRODUCTION ............................................................................................................. 3

GENERAL NOTES .......................................................................................................... 3

SAFETY INSTRUCTIONS .............................................................................................. 4

SAFETY PRECAUTIONS ............................................................................................... 8

Dear Valued Customer: ................................................................................................... 8

SAFETY: SPECIFIC RULES ......................................................................................... 11

TECHNICAL SPECIFICATIONS ................................................................................... 13

TECHNICAL SUPPORT ............................................................................................... 13

UNPACKING AND CHECKING CONTENTS ................................................................ 14

Cleaning .................................................................................................................... 14

TRANSPORTING AND LIFTING .................................................................................. 15

INSTALLATION ............................................................................................................. 16

ELECTRICAL ................................................................................................................ 17

Power cord connection: ............................................................................................. 18

ADJUSTMENTS ............................................................................................................ 19

SQUARING THE FENCE .......................................................................................... 19

BELT ADJUSTMENT ................................................................................................ 19

SPEED CHANGE ...................................................................................................... 19

CHANGING SPINDLE ............................................................................................... 20

CHANGING CUTTERS ............................................................................................. 20

BEFORE OPERATING ................................................................................................. 21

OPERATION ................................................................................................................. 21

COUNTERCLOCKWISE SETUP .............................................................................. 21

CLOCK WISE SETUP ............................................................................................... 21

GRAIN DIRECTION .................................................................................................. 22

STRAIGHT EDGE SHAPING .................................................................................... 22

Depth Of Cut.............................................................................................................. 22

EDGE SHAPING: LONG BOARDS ........................................................................... 23

EDGE SHAPING: SHORT BOARDS ......................................................................... 23

END SHAPING .......................................................................................................... 24

SHAPING ALL SIDES ............................................................................................... 24

ON-EDGE SHAPING ................................................................................................. 24

STRAIGHTLINE BEVEL EDGE SHAPING ................................................................ 25

CONTOUR EDGE SHAPING WITH COLLAR BEARING .......................................... 25

ENCLOSED EDGE SHAPING ................................................................................... 28

TEMPLATES ............................................................................................................. 29

PIECED TEMPLATE ................................................................................................. 29

SECURING THE TEMPLATE.................................................................................... 29

HORIZONTAL TOGGLE CLAMP .............................................................................. 30

SPECIAL CUTS ......................................................................................................... 30

STACKED CUTTERS ................................................................................................ 30

SASH AND DOOR SHAPING ................................................................................... 31

BUTT JOINTS ........................................................................................................... 32

TAPER CUTS ............................................................................................................... 33

TENONING ................................................................................................................... 34

TROUBLESHOOTING .................................................................................................. 35

Summary of Contents for SS-3528-S

Page 1: ...TRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accide...

Page 2: ...NGE 19 CHANGING SPINDLE 20 CHANGING CUTTERS 20 BEFORE OPERATING 21 OPERATION 21 COUNTERCLOCKWISE SETUP 21 CLOCK WISE SETUP 21 GRAIN DIRECTION 22 STRAIGHT EDGE SHAPING 22 Depth Of Cut 22 EDGE SHAPING L...

Page 3: ...ED VIEW SPINDLE 38 Parts List Spindle 39 EXPLODED MOTOR AND SPINDLE BASE 40 Parts List Motor and Spindle Base 41 EXPLODED HOOD ASSEMBLY 43 Parts List Hood Assembly 44 EXPLODED FENCE AND GUIDE ASSEMBLY...

Page 4: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 5: ...urther remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement...

Page 6: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Page 7: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 8: ...created while using machinery can cause cancer birth defects and long term respiratory damage Be aware of the dust hazards associated with all types of materials DUST PARTICLES AND IGNITION SOURCES DO...

Page 9: ...pindle during operation HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS DO NOT assume the power to be off FOLLOW PROPER LOCKOUT PROCEDURES EMERGENCY STOP BUTTON In the event of incorrect operation or d...

Page 10: ...7 7 Wear Eye Protection Read Manual Wear Ear Protection Wear Respiratory Protection Disconnect Power Electric Shock...

Page 11: ...making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage t...

Page 12: ...r across a running machine 14 Blind Cut When Possible Blind cuts keep the shaper cutter on the underside of the piece part and provide a distance guard for the operator 15 Stay alert Watch what you ar...

Page 13: ...n power cord 31 Never leave machine running unattended TURN POWER OFF Don t leave machine until it comes to a complete stop 32 DO NOT Perform Any Operation Freehand Use the fence for straight shaping...

Page 14: ...ance guard for the operator STOCK FEED Stock opposite to the direction of the cutter rotation Never back stock out of the cutter once the cut has been started Instead pull the stock straight back away...

Page 15: ...ted on one surface before attempting to use it on the shaper JOB COMPLETION The operator should never leave the work station for any reason without turning off the shaper and waiting for the spindle t...

Page 16: ...rt department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts need...

Page 17: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 18: ...attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine to the requ...

Page 19: ...sition prior to placing the machine The accuracy of any machine depends on the precise placement of it to the mounting surface FLOOR This tool distributes a large amount of weight over a small area Ma...

Page 20: ...cs as indicated on the tool All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least res...

Page 21: ...ly Power cord connection 1 Turn the main disconnect switch on the control panel to the OFF position 2 Route a power cord into the junction box at the lower corner of the machine 3 Connect the two powe...

Page 22: ...ure they are tight BELT ADJUSTMENT Check the drive belt to insure that the sheaves are accurately aligned If alignment is required loosen the set screw in the motor sheave and reposition the sheave on...

Page 23: ...r spindle nut as shown in Figure 9 To mount or change cutters first remove the safety lock nut Remove the spindle nut by placing one wrench on the spindle nut and another wrench on the flats on top of...

Page 24: ...rk you are doing your undivided attention Looking around talking to someone and horseplay are careless acts that can result in serious injury COUNTERCLOCKWISE SETUP With the cutter installed as shown...

Page 25: ...of cut with the blade in the 90 degree position as shown in figure 12 Depth Of Cut The depth of cut is the distance from the outside circumference edge of the collar which the work rides against to t...

Page 26: ...gure 13 to firmly hold the work piece down and against the fence If work piece is too wide for the hold ins to be used clamp a scrap board to the table to substitute for the hold ins 2 Check the rotat...

Page 27: ...reate chipping out end splinters on some woods it is good practice to first shape the cross grain sides Any chipping that does occur is taken care of by the with grain cuts as shown in Figure 16 ON ED...

Page 28: ...LAR BEARING To shape contoured edges the operator must first remove the fence assembly In order to control the workpiece and limit the depth of cut the operator must use an anti friction collar with t...

Page 29: ...gure 22 Continue to feed the work so that the point of contact on the edge is always 90 degrees to the collar or directly in line with the cutter edge and geld firmly against it When the workpiece is...

Page 30: ...fully position the jig for desired depth of cut and securely clamp to the table It is important with the arc and circle shapes that the workpiece prior to being shaped must be roughly cut to the desir...

Page 31: ...se a pattern 1 Position workpiece on the table BEFORE starting the motor The operator must do the entire shaping cut by PUSHING feeding the workpiece into the cutter s 2 With a firm grip ease the edge...

Page 32: ...d shaping the template can be constructed from several sections pieced together as shown in Figure 29 SECURING THE TEMPLATE There are various methods used to secure the template to the workpiece The e...

Page 33: ...mplate together by hand Anchor points such as dowels are required with this type setup SPECIAL CUTS The illustrations in this section shown the profile or section views made by the cutter s The most e...

Page 34: ...the sash cut for the first operation Figure 34 shows the stock flipped over and the sash cutter used with a 1 4 groove cutter to complete the cut Figure 35 shows the first shaping cut with the sash cu...

Page 35: ...ge cuts which do not reduce the stock width during the cutting procedure When shaping the two workpieces one is fed top side up the other is fed bottom side up Tongued Joint Similar to the glue joint...

Page 36: ...e outfeed fence just past the cutterhead 2 As the cut is started transfer pressure to hold the workpiece against the outfeed fence and continue feeding the workpiece through 3 After the first cut the...

Page 37: ...ed tenons at the ends of legs for tables chairs etc Secure the leg to jig and position for cut as shown in Figure 44 Make all first cuts with the same jig setting and spindle height When the first ser...

Page 38: ...turpentine and steel wool Cutterhead does not come up to speed 1 Extension cord too light or too long 2 Low supply voltage 3 Motor not wired for correct voltage 1 Replace with adequate size cord 2 Con...

Page 39: ...36 36 EXPLODED VIEM STAND ASSEMBLY...

Page 40: ...nsert Little 6 Stand Assembly 7 Hex Nut 3 8 8 Lock Washer 3 8 9 Washer 3 8 20 10 Table Brace R 11 Hex Nut 3 16 12 Screw Rd Hd 1 4 x 5 8 13 Door Dust Removable 14 Bolt Hex Hd 3 8 x 1 1 4 15 Bolt Hex Hd...

Page 41: ...38 38 EXPLODED VIEW SPINDLE...

Page 42: ...e 1 1 4 37A Shaft V2 0 38 Key 7mm 39A Quill V2 0 40 Nut 3 4 41 Nut 1 42 Collar 1 1 4 x 1 4 1pcs 43 Collar 1 1 4 x 3 8 1pcs 44 Collar 1 1 4 x 1 2 2pcs 45 Collar 1 1 4 x 3 4 2pcs 46 Collar 1 1 4 x 1 2pc...

Page 43: ...40 40 EXPLODED MOTOR AND SPINDLE BASE...

Page 44: ...er 1 4 52 Washer 1 4 16 53 Handwheel 54 Bar Lock 55 Hex Nut 5 16 56 Blot Hex Hd 5 16 x 1 57 Screw Lock 58 Washer Gear 59 Gear 60 Collar 61 Key 3mm 62 Base Gear Shaft 63 Shalt Gear 64 Base Spindle 65 W...

Page 45: ...otor 81 Shaft Spring 82 Washer 1 2 35 83 Base Motor 84 Knob 85 Lock Washer 1 2 86 Bolt Hex Hd 1 2 x 1 1 2 87 Pointer 88 Screw 3 16 x 3 8 89 Bolt Hex Hd 5 16 x 3 4 90 Shaft Guide 91 Plate 92 Plate Moto...

Page 46: ...43 43 EXPLODED HOOD ASSEMBLY...

Page 47: ...Nut 1 4 105 Handle Lock 106 Bracket Screw Guide 107 Screw Guide 108 Nut 109 Shaft Guide 110 Bar 111 Knob 112 Washer 5 16 113 Plate Guard 114 Set Screw 1 4 115 Bracket Assembly Fence R H 116 Fence Woo...

Page 48: ...45 45 EXPLODED FENCE AND GUIDE ASSEMBLY...

Page 49: ...Screw 1 2 x 1 1 2 209 Nut 1 2 210 C Ring C8 211 Shaft 212 Spring 213 C Ring C15 214 Press Wheel 215 Press Shaft 216 Plastic Nut 217 Press Wood Base 218 Handle Lock 219 Press Wood Spring Shaft Base 22...

Page 50: ...C 10 237 Bearing 6900ZZ 238 Eccentric Pulley Shaft 239 Cap Screw 1 4 x 1 1 4 240 Nut 241 Bearing Base 242 Resist Base 243 Table Fix Shaft 244 Spring 245 Table Fix Spring Shaft 246 Pin 3 x 16mm 247 Ca...

Page 51: ...48 48 ELECTRICAL SCHEMATIC...

Page 52: ...ARIO CA 91761 PHONE 920 684 4990 FAX 920 684 3944 BAILEIGH INDUSTRIAL LTD UNIT 1 FULLWOOD CLOSE SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 4...

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