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Baileigh CS-250EU, Operator'S Manual

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OPERATOR’S MANUAL

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

MANUAL COLD SAW 

MODEL: CS-250EU 

 
 
 
 
 
 
 
 
 
 
 

© 2020 Baileigh Industrial Holdings LLC 

REPRODUCTION  OF  THIS  MANUAL  IN  ANY  FORM  WITHOUT  WRITTEN  APPROVAL  OF  BAILEIGH  INDUSTRIAL 
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any 
liability for any damage or loss caused by an omission or er

ror in this Operator’s Manual, resulting from accident, 

negligence, or other occurrence. 

Rev. 04/2020 

Baileigh Industrial Holdings LLC 

P.O. Box 531 

Manitowoc, WI 54221-0531 

Phone: 920.684.4990 

Fax: 920.684.3944 

[email protected] 

Summary of Contents for CS-250EU

Page 1: ...INGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occurrence Rev 04 2020 Baileigh Industrial Holdings LLC P O Box 531 Manitowoc WI 54221 0531 Phone 920 684 4990 Fax 920 684 3944 sales baileigh com ...

Page 2: ...lectrical Box 16 Machine Base 16 Vise 17 Material Stop 17 Support Roller 17 Stand 17 Coolant Pump 18 ASSEMBLY AND SET UP 19 ELECTRICAL 22 OPERATION 24 Miter Angle 24 Vise Operation 25 Loading the Piece Part 25 Using the stop bar 26 Cutting Operation Cycle 26 Metal Chip Indicators 27 CHOOSING A SAW BLADE 27 General Characteristics 28 Determining Proper Tooth Pitch 28 Cutting and Feeding Speed 28 Br...

Page 3: ...ng and Cleaning the Coolant System 36 Oils for Lubricating Coolant 37 Storing Machine for Extended Period of Time 37 Cleaning Coolant Path 37 LUBRICATION OIL TABLE 1 38 LUBRICATION OIL TABLE 2 38 ELECTRICAL SCHEMATIC 39 Electrical Parts List 40 PARTS DIAGRAM 41 Parts List 46 TROUBLESHOOTING 50 ...

Page 4: ...en notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warranty service under this paragraph Seller will not accept any responsibility for Goods returned without a RGA The original end user shall be responsible for all costs and expenses associated wi...

Page 5: ...remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall be liable to Seller for all costs and expenses associated therewith including Seller s actual attorney fees and costs Governing Law Venue This Agreement shall be construed and governed under the ...

Page 6: ... Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspection Also contact Baileigh Indu...

Page 7: ...azardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates a situation which if not avoided could result in property damage IMPORTANT PLEASE READ THIS OPERATORS...

Page 8: ...D Wear appropriate dust mask Dust created while using machinery can cause cancer birth defects and long term respiratory damage Be aware of the dust hazards associated with all types of materials ROTATING BLADE HAZARD Moving saw blade may result in loss of fingers or limb DO NOT operate with guard removed Follow lockout tagout procedures before servicing EMERGENCY STOP BUTTON In the event of incor...

Page 9: ...eigh does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine Any modifications or alterations to a Baileigh machine will invalidate the machine s warranty PLEASE ENJOY YOUR BAILEIGH MACHINE PLEASE ENJOY IT SAFELY ...

Page 10: ... machine carefully check any part that appears damaged Check for alignment and binding of moving parts that may affect proper machine operation 15 Observe work area conditions DO NOT use machines or power tools in damp or wet locations Do not expose to rain Keep work area well lighted DO NOT use electrically powered tools in the presence of flammable gases or liquids 16 Blade adjustments and maint...

Page 11: ... the machines specifications 30 Immediately release the start run trigger button if the saw blade should get stuck in a cut Press the red power off switch and remove the yellow lock key before raising the machine head Then open the vise and remove the work piece Check the blade teeth for damage If any of the teeth are broken or missing replace the saw blade 31 The operator should stand in front of...

Page 12: ...2 2 x 2 2 56 x 56mm 2 4 x 2 61 x 51mm 2 5 65mm 2 2 x 2 2 56 x 56mm 2 4 x 2 61 x 51mm TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For specific application needs or future mach...

Page 13: ...as they may damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection Important This waxy coating is NOT a lubricant and will cause the machine to stick and lose performance as the coating continues to dry WARNING SUFFOCATION HAZARD Immediately di...

Page 14: ...pport the weight of the saw body Do not lift alone Separate all parts from the packing material and check each item carefully Make certain all items are accounted for before discarding any packing material Head Assembly Feed Handle Material Stop Support Roller Splash Plate ...

Page 15: ...2 Hardware with Stand Item Description Qty 1 Socket Bolt M8 x 35mm 4 2 Rubber Washer 4 3 Hex Bolt M10 x 40mm 4 4 Hex Nut M10 4 5 Hex Bolt M10 x 20mm 12 6 Flat washer M10 12 2 3 4 1 5 6 5 6 Head Assembly ref ...

Page 16: ...wer gently to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place INSTALLATION IMPORTANT Consider the following when looking for a suitable location to place the machine Overall weight of the machine Weight of material being processed Sizes of material to be processed through the machine Space needed for auxiliary stands w...

Page 17: ...eration the size of the material to be processed Make sure that you allow enough space for you to operate the machine freely POWER SUPPLY PLACEMENT The power supply should be located close enough to the machine so that the power cord is not in an area where it would cause a tripping hazard Be sure to observe all electrical codes if installing new circuits and or outlets Anchoring the Machine This ...

Page 18: ...15 15 OVERALL DIMENSIONS Machine Dimensions when assembled ...

Page 19: ... has a stationary cover which mounts to the left side of the gear case and a movable part which has linkage connect to it to cause the guard to open and expose the lower part of the blade as the feed handle is pulled downward Saw Blade The saw blade is mounted onto the end of the arbor shaft and positioned to be centered within the guard assembly Electrical Box The electrical box is mounted to the...

Page 20: ...l from kicking out at the end of the cut Material Stop The material stop to the right side of the vise may be used to set the cut length of the material This is especially useful for multiple cuts of the same length Support Roller The support roller to the left or infeed side of the vise will assist in holding the material on plane with the vise table as well as assist in feeding the material thro...

Page 21: ...18 18 Coolant Pump Located within the rear of the machine base is a drawer like self contained coolant pump system and includes a tank pump motor filters and hose ...

Page 22: ...he saw base rubber washers and into the threaded inserts in the stand top while lowering into position NOTE Insert and start the threads in all four capscrews before fully lowering the saw onto the stand 3 Once the capscrews have been started saw is Secure the machine onto the stand using nuts on the underside of the stand holes WARNING For your own safety DO NOT connect the machine to the power s...

Page 23: ...ench to unscrew an M20x40 hex screw from the oil fill hole C 6 Attach the feed handle to the head assembly by inserting the threaded end of the feed handle D into the gear oil fill hole 7 Turn the handle clockwise cw until snug tight 8 Turn the handle back until the trigger switch E points up 9 Hold the handle in position and tighten jam nut F clockwise cw to lock the handle in position C D F E ...

Page 24: ...until the cap screws are snug only Do not tighten 16 Place a level across the vise table and the top of the roller Raise or lower the support roller until it is level 17 Hold the support roller in position and tightening cap screws to secure the support roller 18 Loosen the cap screws and washers at the front of the saw base 19 Slide the splash guard slots I down onto the cap screws and behind the...

Page 25: ... indicated on the machine All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This machine is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged int...

Page 26: ...ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cords should use a ground wire and plug pin Replace any damaged cords immediately Power cord connection 1 Turn the main disconnect switch on the control panel to the OFF position 1 Unwrap the power cord and route the cord away from ...

Page 27: ...de the jaw left or right as needed to clear the saw blade The jaw should be between 0 25 and 0 5 6 13mm with out contacting the saw blade 7 Adjust the clamping support to the right side of the blade by loosening and the mounting bolt and sliding the support within the slots E or when needed changing the slots If absolutely necessary the clamping support may be removed CAUTION Always wear proper ey...

Page 28: ...hrough the jaws so the scribed length mark lines up with the blade or disk 5 Push the piece up against the back vise jaw 6 Turn the hand wheel clockwise cw to clamp the piece If repetitive cuts are required for material of the same width 1 Turn the vise hand wheel clockwise cw to approach the piece part leaving approximately 3 16 5mm gap between front jaw and the piece part 2 Then use the vise loc...

Page 29: ...igger switch D to start blade motor 9 Pull down the feed handle C applying a steady and constant pressure 10 After cut off raise feed handle slowly 11 Release the trigger switch D to stop the blade motor 12 Use vise lever to open the jaws 13 Remove or advance the piece part forward for next cut 14 To turn off machine power press the stop button E 15 To stop machine in an emergency situation press ...

Page 30: ...e taken into consideration Type of material being cut ferrous or non ferrous Material hardness and physical dimensions Blade descent rate Rotational speed of blade Blade tooth profile Choose a tooth pitch that is suitable for the workpiece Thin walled profiles including tubes and pipes require close toothing At least 3 6 teeth should be in contact with the material while cutting Large solid or tra...

Page 31: ...t and since fine tooth pitches have small gullets the accumulated chip will exceed the gullet capacity and press against the walls of the workpieces resulting in poor cutting same situation with soft materials greater shearing stress and hence breakage of the blade A larger pitch should be chosen when the shape of the piece to be cut has a cross section at any given point which exceeds the average...

Page 32: ...er breaking in you may slowly increase the feed rate up to the determined value Coolant The cooling fluid ensures that the blade teeth and material in the area of the cut do not overheat The fluid must be an excellent lubricant so as to prevent abrasion of the teeth and welding of the chips to the teeth seizing Blade structure For non ferrous metals it is common to use circular saws with a brazed ...

Page 33: ...SITIVE AND NEGATIVE CUTTING ANGLES The cutting angle may vary from positive to negative depending on the cutting speed the profile and the type of material to be cut A positive angle determines better penetration of the tool and hence lower shear stress and greater ease of sliding for the swarf over the cutting edge On the other hand the cutting edge has lower mechanical resistance so that as the ...

Page 34: ...haracterized by other parameters such as the whine reduction feature which cuts down noise at high speeds or expansion which compensates for the pushing of chips inside the cutting edge thus reducing the thrust on the walls of the material to be cut Use the chart on the following page to help select the saw blade suitable for your application Baileigh Industrial offers a wide selection of tooth st...

Page 35: ...32 32 BLADE SELECTION CHART ...

Page 36: ... bolt A Changing the Saw Blade 1 To change the saw blade 2 Release and pivot the mobile guard A by removing the hex socket screw B 3 Place a block of wood into the vise 4 Lower the machine head to rest the saw blade on the block of wood 5 Using a hex wrench remove the lock bolt C in a clockwise cw direction It has a left handed thread 6 Remove the blade D and blade washer E from the spindle 7 Remo...

Page 37: ...1 Loosen two set screws A from rear of head pivot with 4mm hex wrench 2 If blade tracks to right side viewed from front of machine rotate right socket screw under the electrical box clockwise with 5mm hex wrench 3 If blade tracks to left side rotate left socket screw counterclockwise 4 Tighten set screws A and operate saw to verify correctness of adjustment A ...

Page 38: ...it Lubricate threaded components and sliding devices Clean and grease the vise screw and sliding surfaces Clean the guard housing for the disk saw blade Apply rust inhibitive lubricant to all non painted surfaces Sharpen the saw teeth Monthly Maintenance Thoroughly clean the machine including the coolant tank Check that all screws on the motor the pump the vise jaws and the guard are tight and sec...

Page 39: ...e D 7 Install the feed handle and connect the trigger cord to the electrical box connector Oil Disposal Used oil products must be disposed of in a proper manner following local regulations Accessing and Cleaning the Coolant System 1 Provide support for the coolant tray to rest on when it is removed from the saw base 2 Remove the two socket head cap screws and remove the coolant tray from the machi...

Page 40: ... and clean the coolant tank Clean and grease the machine Cover the machine Note Proper maintenance can increase the life expectancy of your machine Cleaning Coolant Path Once a year or if the coolant flow is reduced remove the channel covers and clean the coolant flow paths 1 Disconnect power to the saw 2 To change the saw blade 3 Release and pivot the mobile guard A by removing the hex socket scr...

Page 41: ...ell Carnea Oil 10 Shell Carnea Oil 10 Aluania Greaser 1 Exxon Spinesso 10 Spinesso 10 Ronex MP Beacon 2 LUBRICATION OIL TABLE 2 Below 82 F Select from the products listed below Brand Hydraulic Tank Oil Gear Oil Slideway Oil Mobil DTE XL 46 SHC 525 Mobilgear 630 SHC 220 Mobil Vactra Oil No 4 Shell Shell Tellus Oil 46 Shell Omala Oil 220 Shell Tonna Oil T220 Exxon Nuto H 46 Spartan EP 220 Febis K220...

Page 42: ...lay SB1 Emergency Stop Button SB2 Stop Button SB3 Start Button SB4 Trigger Switch SB5 Coolant Pump Switch 24V 110V Fuse 20A Fuse 20A L1 L2 1L1 1 2 L11 L21 1 Fuse 4 2A 2 3 SB1 4 SB2 5 SB3 8 6 SB4 9 KR K1 0 K1 T R U V U2 V2 M2 M1 Motor 1Hp Motor 1 8Hp SB5 KR 110 0 0 24 ...

Page 43: ...A 220V 2 2kw 400V 4 0kw NHD C 09D 1 KR Relay 250 VAC 5A MY 2N AC 24V 1 TC Transformer 35VA 110 24V 1 SB1 Emergency Stop 250V 6A KEDU HY57B 1 SB2 SB3 Off Button Start Button 250V 6A 2a ABF 22Φ1b ABLFS 22Φ1a 30V 1 1 SB4 Trigger Switch 15A 1 2HP 125 250VAC 0 6A 125VDC 0 3A 250VDC V 15 1A5 1 SB5 Pump Switch 250V GIKOKA OSS 22Φ 1 MB Protector 30A 250V 1 M1 Motor 110V 1 HP 1Ø 4Pole 1 M2 Coolant Pump 110...

Page 44: ...41 41 PARTS DIAGRAM ...

Page 45: ...42 42 ...

Page 46: ...43 43 ...

Page 47: ...44 44 ...

Page 48: ...45 45 ...

Page 49: ...r Net 1 A11 Nut 2 A12 Hex Socket Cap Screw M6x25 1 A13 Support Rod 1 A14 Roller Shaft 2 A15 Roller Bracket 1 A16 Roller 1 A17 Plate 1 A18 Plate 1 A19 Washer 5 16 2 A20 Hex Socket Cap Screw M8x16 2 A21 Screw M5 2 A22 Hex Socket Cap Screw M8x20 3 A23 Washer 5 16 1 A24 Handle Wheel 1 A25 Pin 5x40 1 A26 Bearing Cover 1 A27 Thrust Bearing 1 A28 Bushing 1 A29 Spring 1 A30 Leading Screw 1 A31 Lock Handle...

Page 50: ...Screw M5x10 7 A46 Plate 2 A47 Rubber Sheet 2 A48 Blade Cover 1 A49 Hex Socket Cap Screw M12x35 1 A50 Fixing Flange 1 A51 Stopper 1 A52 Saw Blade 1 A53 Spindle Shaft 1 A54 Oil Seal 35x47x8 1 A55 Worm Gear 1 A56 Lock Nut 1 A57 Trigger Switch With Handle 1 A58 Nut M10 1 A59 Control Handle Rod 1 A60 Nut M20 1 A61 Nut M20 1 A62 Machine Head 1 A63 Ball Bearing 6205zz 1 A64 Ball Bearing 6301zz 2 A65 Rubb...

Page 51: ...il Pilot 20m m 1 A83 Lower Length Setting Rod 1 A84 Upper Length Setting Rod 1 A85 Length Setting Rods Holder 1 A86 Lock Bolt With Knob 1 A87 Lock Bolt With Knob 1 A88 Nut M12 1 A89 Anti Dust Plate 1 A90 Holder Plate 1 A91 Nut M12 1 A92 Hex Cap Screw 1 A93 Vise Bench 1 A94 Swing Arm Base 1 A95 Pin 5x14 2 A96 Nut M6 1 A97 Switching Supporter 1 A98 Vise Clamp 1 A100 Supporter 1 A101 Washer 5 16 2 A1...

Page 52: ...A112 Electric Control Box 1 A113 Control Box Bottom Plate 1 A114 Magnetic Contactor 1 A115 Fuse Set 1 A116 Cover Plate 1 A117 Relay 1 A118 Transformer 1 A120 Nut M20x1 5 1 A121 PT Screw 1 A122 1 Coolant Pump 1 A123 Connecting Bolt 1 A124 Hose Clamp 2 A125 Hose 1 A126 Valve 1 A129 1 Coolant Tank 1 A201 Control Wire 1 A202 Wire Terminal Clamp 1 A203 Support Plate 1 A204 Hex Cap Screw M6x10 4 ...

Page 53: ... the dimensions of the part to be cut RIDGES ON THE CUTTING SURFACE Ineffective gripping of the part in the vise Too fast advance Disk teeth are worn Insufficient lubricating coolant Teeth do not unload shavings well Check the gripping of the part Decrease advance exerting less cutting pressure Sharpen the tool Check the level of the liquid in the tank Increase the flow of lubricating coolant chec...

Page 54: ...ity type and construction characteristics Carefully clean the laying and contact surfaces BLADE STICKS IN THE CUT Too fast advance Low cutting speed Wrong tooth pitch Sticky accumulation of material on the disk Insufficient lubricating refrigerant Decrease advance exerting less cutting pressure Increase speed Choose a suitable disk Check the blend of lubricating coolant and choose a better quality...

Page 55: ...icky accumulation of material on the disk Decrease advance exerting less cutting pressure Change disk speed and or diameter Choose a suitable disk Use a better quality disk Check the gripping of the part Accurately remove all the parts left in Make the cut elsewhere turning the part Check the level of the liquid in the tank Increase the flow of lubricating coolant checking that the hole and the li...

Page 56: ...r quality disk Check the level of the liquid in the tank Increase the flow of lubricating coolant checking that the hole and the liquid outlet pipe are not blocked CHIPPED DISK Hardness shape or flaws in the material Wrong cutting speed Wrong tooth pitch Vibrations Disk incorrectly sharpened Low quality disk Incorrect emulsion of the lubricating coolant Reduce the cutting pressure and or the advan...

Page 57: ...54 54 NOTES ...

Page 58: ...55 55 NOTES ...

Page 59: ...56 56 NOTES ...

Page 60: ...ITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL HOLDINGS LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGH CO UK ...

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