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General Machinery Safety Instructions

1.  Read the entire Manual before starting 

machinery. 

Machinery may cause serious injury if 

not correctly used.

2.  Always use correct hearing protection when 

operating machinery. 

Machinery noise may cause 

permanent hearing damage.

3.  Machinery must never be used when tired, or 

under the influence of drugs or alcohol. 

When 

running machinery you must be alert at all times.

4.  Wear correct Clothing. 

At all times remove all loose 

clothing, necklaces, rings, jewelry, etc. Long hair 
must be contained in a hair net. Non-slip protective 
footwear must be worn.

5.  Always wear correct respirators around fumes 

or dust when operating machinery. 

Machinery 

fumes & dust can  cause serious respiratory illness. 
Dust extractors must be used where applicable.

6.  Always wear correct safety glasses. 

When 

machining you must use the correct eye protection 
to prevent injuring your eyes.

7.  Keep work clean and make sure you have good 

lighting. 

Cluttered and dark shadows may cause 

accidents.

8.  Personnel must be properly trained or well 

supervised when operating machinery. 

Make 

sure you have clear and safe understanding of the 
machine you are operating.

9.  Keep children and visitors away. 

Make sure 

children and visitors are at a safe distance for you 
work area.

10.  Keep your workshop childproof. 

Use padlocks, 

Turn off master power switches and remove start 
switch keys.

11.  Never leave machine unattended. 

Turn power off 

and wait till machine has come to a complete stop 
before leaving the machine unattended.

12.  Make a safe working environment. 

Do not use 

machine in a damp, wet area, or where flammable 
or noxious fumes may exist.

13.  Disconnect main power before service 

machine. 

Make sure power switch is in the off 

position before re-connecting.

14.  Use correct amperage extension cords. 

Undersized extension cords overheat and lose 
power. Replace extension cords if they become 
damaged.

15.  Keep machine well maintained. 

Keep blades 

sharp and clean for best and safest performance. 
Follow instructions when  lubricating and changing 
accessories.

16.  Keep machine well guarded. 

Make sure guards 

on machine are in place and are all working 
correctly.

17.  Do not overreach. 

Keep proper footing and 

balance at all times.

18.  Secure workpiece. 

Use clamps or a vice to 

hold the workpiece where practical. Keeping the 
workpiece secure will free up your hand to operate 
the machine and will protect hand from injury.

19.  Check machine over before operating. 

Check 

machine for damaged parts, loose bolts, Keys and 
wrenches left on machine and any other conditions 
that may effect the machines operation. Repair and 
replace damaged parts.

20.  Use recommended accessories. 

Refer to 

instruction manual or ask correct service officer 
when using accessories. The use of improper 
accessories may cause the risk of injury.

21.  Do not force machinery. 

Work at the speed and 

capacity at which the machine or accessory was 
designed.

22.  Use correct lifting practice. 

Always use the 

correct lifting methods when using machinery. 
Incorrect lifting methods can cause serious injury.

23.  Lock mobile bases. 

Make sure any mobile bases 

are locked before using machine.

24.  Allergic reactions. 

Certain metal shavings and 

cutting fluids may cause an ellergic reaction in 
people and animals, especially when cutting as the 
fumes can be inhaled. Make sure you know what 
type of metal and cutting fluid you will be exposed 
to and how to avoid contamination.

25.  Call for help. 

If at any time you experience 

difficulties, stop the machine and call you nearest 
branch service department for help.

Machinery House  

requires you to read this entire Manual before using this machine.

Summary of Contents for B8860

Page 1: ...MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or...

Page 2: ...g 7 TRANSPORTING AND LIFTING 7 INSTALLATION 8 Anchoring the Machine 9 GETTING TO KNOW YOUR MACHINE 10 ASSEMBLY AND SET UP 11 Tooling Installation 11 JAWS 14 ELECTRICAL 15 OPERATION 17 MATERIAL SELECTI...

Page 3: ...ty procedures Correct installation guidelines Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GEN...

Page 4: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 5: ...lic hoses in case of a hose or fitting failure PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing Wear suitable hearing protective devices such as earmuffs...

Page 6: ...igh does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or other...

Page 7: ...ore using any tool or machine carefully check any part that appears damaged Check for alignment and binding of moving parts that may affect proper machine operation 15 Observe work area conditions DO...

Page 8: ...20psi 5 5 8 2bar Shipping Weight 300 lbs Shipping Dimensions 60 x 44 x 66 Note The photos and illustrations used in this manual are representative only and may not depict the actual color labeling or...

Page 9: ...anufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection Important This waxy c...

Page 10: ...the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place INSTALLATION IMPORTANT Consider the following when looking for a suitabl...

Page 11: ...r should also be a level surface If the unit wobbles or rocks once in place be sure to eliminate by using shims WORKING CLEARANCES Take into consideration the size of the material to be processed Make...

Page 12: ...clamp the jaws together B Down Solenoid Energized when clamping C Cylinder Extends with hydraulic pressure when clamping Retracts with pneumatic pressure D Gap Adjustment Increases or decrease the jaw...

Page 13: ...ing X is pointing toward each other in both the top and bottom die sets Also notice that the screw heads A point away from the material gap B WARNING For your own safety DO NOT connect the machine to...

Page 14: ...ie assemblies removed so you can see the jaw orientation The jaws with serrations are to be used for shrinking In this view it will shows how to remove the jaw caps Insert a screwdriver into the machi...

Page 15: ...from the magnet is released grab onto the assembly and remove In this view it shows the jaws installed for stretching Note that the markings U are now pointing together This is the reversing of the j...

Page 16: ...w block assemblies should be lightly lubricated so that they will slide freely and evenly Use a 40 weight motor oil or similar Clean the blocks regularly to prevent them from collecting dirt and becom...

Page 17: ...indicated on the machine All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resist...

Page 18: ...sted below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All c...

Page 19: ...stretch sheet metal up to 14ga 1 9mm The principal operation is made when the sheet work piece is placed between the jaws and then applying and releasing force with the foot on and off of the foot ped...

Page 20: ...e toothed edges to hold the piece part in place Marks left on your piece part can be removed with either an abrasive cloth or a wheel for appearance MATERIAL SELECTION When selecting materials keep th...

Page 21: ...or an equivalent with similar specifications 2 Keep hydraulic reservoir filled to 90 of capacity 3 DO NOT rely totally on the oil gauge as they can sometimes indicate an incorrect level reading Do a...

Page 22: ...20 20 PARTS DIAGRAM...

Page 23: ...21 21...

Page 24: ...22 22...

Page 25: ...23 23...

Page 26: ...er 4 14 STD 5 16 18 Hex Nut 8 15 STD 5 16 Lock Washer 4 16 PS16 6A005 V3 Lower Base Plate 1 17 M12 X 1 75 X 40 Hex Flange 6 18 PP 1185 Power Unit 1 19 STD 3 8 Lock Washer 4 20 STD 3 8 16 X 1 HHCS 4 21...

Page 27: ...X 40 SHCS 2 44 PP 0056 1 0 Id X 1 5 Od X 125 THK 2 45 PP 0035 1 Set Screw Collar 2 46 NONE Clevis Shaft 1 47 PP 0403 J Pin 1 48 PP 0403 K Hairclip 2 49 PS16 7A010 Switch Spacer 2 50 PP 1294 WEG Europe...

Page 28: ...0 Lower Tool Block 1 2 PS16 6A015 Upper Tool Block 1 3 PS16 6A011 Pivot Key 2 4 PS16 6A012 Capture Plate 2 5 PP 1177 Magnet 4 6 PP 1178 Polyurethane 2 7 STD 1 4 X 3 8 Split Pin 4 8 STD 164 32 X 1 8 Se...

Page 29: ...27 27 ELECTRICAL SCHEMATIC...

Page 30: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Page 31: ...d to be operated by a single user Using the machine with more than one operator is forbidden except for certain maintenance situations 9 Power Outage In the event of a power failure during use of the...

Page 32: ...aulic Pneumatic Shrinker Stretcher STRIKING O DUST MEDIUM Recommended for Purchase Buyer User This program is based upon the Safe Work Australia Code of Practice Managing Risks of Plant in the Workpla...

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