Baileigh Industrial BS-210M Operator'S Manual Download Page 1 | Manualshive

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OPERATOR’S MANUAL

HORIZONTAL BAND SAW

MODEL: BS-210M

© 2015 Baileigh Industrial, Inc.

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

Rev. 01/2015

Baileigh Industrial, Inc.

P.O. Box 531

Manitowoc, WI 54221-0531

Phone: 920.684.4990

Fax: 920.684.3944

[email protected]

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Summary of Contents for BS-210M

Page 1: ...L INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident n...

Page 2: ...Power cord connection 18 BEFORE EACH USE 19 Whenever Saw is Running 19 BLADE CARE 20 Breaking in a Band Saw Blade 20 Metal Chip Indicators 20 Blade Terminology 21 Width of Blade 21 Length of Blade 21...

Page 3: ...olant System Maintenance 34 Gearbox Maintenance 35 Storing Machine for Extended Period of Time 35 ELECTRICAL SCHEMATIC 36 FAULT DISPLAYS 38 Error Trip Messages of Drive 38 Warning Messages of Drive 39...

Page 4: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 5: ...urther remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement...

Page 6: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Page 7: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 8: ...e or uncomfortable loud noises HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS DO NOT assume the power to be off FOLLOW PROPER LOCKOUT PROCEDURES BEWARE OF CUT AND PINCH POINTS Moving saw blade may res...

Page 9: ...tools Before operating the machine make sure any adjusting tools have been removed 4 Keep work area clean Cluttered areas invite injuries 5 Overloading machine By overloading the machine you may cause...

Page 10: ...Keep children away Children must never be allowed in the work area DO NOT let them handle machines tools or extension cords 17 Store idle equipment When not in use tools must be stored in a dry locati...

Page 11: ...4 x 48 1524 x 1118 x 1219mm TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on m...

Page 12: ...damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for...

Page 13: ...other machinery Clearance from walls and other obstacles Maintain an adequate working area around the machine for safety Have the work area well illuminated with proper lighting Keep the floor free o...

Page 14: ...achine Once positioned anchor the machine to the floor as shown in the diagram using bolts and expansion plugs or sunken tie rods that connect through holes in the base of the stand OVERALL DIMENSIONS...

Page 15: ...12 12 GETTING TO KNOW YOUR MACHINE R Q P O N M L K J I H G F E D C B A...

Page 16: ...table H Blade Guide Assembly Rear Guides blade out of the cut and back to the drive wheel Adjustable I Ball Valve Used to start and stop the saw bow descent J Control Box Houses the operator controls...

Page 17: ...e when Mode selector is in Auto Mode E Emergency push button Press to stop all saw motor function F Blade Speed adjusting knob Rotate to control the speed of the blade from 66fpm full ccw to 280fpm fu...

Page 18: ...g a small gap between the vise and part Then rotate lever B counterclockwise ccw to lock and clockwise cw to release Cutting Angle Adjustment Angles can be cut up to 60 Unlock the rotating saw head by...

Page 19: ...2 Remove the lock lever plate S held on with 2 socket capscrews from the saw assembly 3 Set the saw onto the stand and bolt together 4 Replace the lock lever plate S WARNING For your own safety DO NO...

Page 20: ...reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is prop...

Page 21: ...oss of power and overheating All cords should use a ground wire and plug pin Replace any damaged cords immediately Power cord connection 1 Turn the main disconnect switch on the control panel to the O...

Page 22: ...the cut off piece can move sideways after it is cut off Otherwise it could get wedged against the blade and thrown violently Never turn the saw ON before clearing everything except the work piece ben...

Page 23: ...he correct cutting speed is determined by the material being cut and its dimensions It is very important that the new blade is first used with only 50 of the determined feed rate This will avoid micro...

Page 24: ...easured from gullet to gullet G GAUGE The thickness of the blade H TOOTH SET The distance a tooth is bent from the blade I KERF The width of material that is removed by the blade when cutting Width of...

Page 25: ...SAW BLADE Baileigh Industrial offers a wide selection of tooth styles for various cutting applications Please phone Baileigh Industrial to have one of our technicians assist you in selecting the prop...

Page 26: ...23 23...

Page 27: ...for transversal or inclined cutting of solid small and average cross sections or pipes in laminated mild steel and gray iron or general metal POSITIVE RAKE TOOTH 9 10 positive rake and constant pitch...

Page 28: ...l use for materials with dimensions superior to 5 mm Used for the cutting of steel castings and hard nonferrous materials WAVY SET Set in smooth waves This set is associated with very fine teeth and i...

Page 29: ...below are some of the more common reasons for blade breakage Top blade guide assembly is set too high above the piece part The blade is tensioned incorrectly Piece part is fed into the blade too quic...

Page 30: ...E 7 Set switch G to manual mode for trigger operation 8 While firmly holding the control handle of the saw bow open ball valve I clockwise cw 9 Fully open the flow control knob AH counterclockwise cc...

Page 31: ...spring 4 Load piece part and clamp securely 5 Turn the main switch A to ON Check to see that indicator light B is lit 6 Set the blade speed with control knob E 7 Set switch G clockwise cw to auto mode...

Page 32: ...rials keep these instructions in mind Material must be clean and dry without oil Material should have a smooth surface so it processes easily Dimensional properties of material must be consistent and...

Page 33: ...from the flywheels and the blade guide blocks 4 Assemble the new blade by placing it first between the guide blocks and then on the face of the flywheels note blade direction 5 Tension the blade makin...

Page 34: ...t and fully close the ball valve 3 Loosen the hex socket cap screws X Y Z 4 Use an allen wrench on setscrew AA to adjust the blade so that the blade teeth are approximately 0 19 5mm below the edge of...

Page 35: ...important to re adjust immediately An improperly adjusted blade will not cut straight and serious blade damage may result It is always best to try a new blade to see if this will correct poor cutting...

Page 36: ...rough using machine raise the saw head to its up position and release some tension on the saw blade Weekly Maintenance Thoroughly clean the machine Wipe and re grease the vise screw and sliding surfac...

Page 37: ...makes 21 gallons of coolant Oil Disposal Used oil products must be disposed of in a proper manner following your local regulations Coolant System Maintenance 1 Disconnect Power From the Saw 2 To clean...

Page 38: ...ain the oil into a catch basin Loosening oil fill plug AP will help oil to drain 4 After draining replace drain plug AO 5 Return the saw bow to a horizontal position 6 Remove the fill plug AP and add...

Page 39: ...36 36 ELECTRICAL SCHEMATIC...

Page 40: ...on Time for Stall Prevention at the Constant Speed 3 0 F3 06 Deceleration Time for Stall Prevention at the Constant Speed 0 5 F3 12 Automatic Boost Voltage Range 3 F4 05 Accumulating Number of Over Cu...

Page 41: ...error OC Drive over current EF External fault OL Motor overload PAdF Keypad interruption during copy OL1 Drive overload EEr EEPROM error OL2 Drive current limit EEr1 Internal memory error OL3 Braking...

Page 42: ...active WrF Different software version inter copy LE Power source under voltage Cot Modbus communication overtime OHt Drive overheat Err 00 Keypad cable trip before connecting OH1 Motor overheat Err 0...

Page 43: ...40 40 PARTS DIAGRAM...

Page 44: ...41 41...

Page 45: ...42 42...

Page 46: ...43 43...

Page 47: ...ap Screw M6x8 2 12 Plate 1 13 Hex Socket Cap Screw M8x20 2 14 Spring Washer M8 2 15 Hex Socket Cap Screw M8x20 2 15 1 Spring Washer M8 2 16 Flat Washer M8x18x2 2 17 Supporting Plate 1 18 Nut M8 2 18 1...

Page 48: ...cm 1 50 Disk 1 51 Spring Washer M8 4 52 Hex Socket Cap Screw M8x30 4 53 Set Screw M8x10 1 54 Hand Wheel 5 1 2 1 55 Set Screw M8x10 1 56 Nut M20 1 56 1 Set Screw M5x5 1 57 Bearing Bushing 1 58 Ball Bea...

Page 49: ...t 2 3x4 2 82 Bar Stop Rod 1 83A Bar Stop 16 1 83 1 Nut M8 1 83 2 Knob M8x30 1 85 Control Box Cover 1 86 Hex Socket Cap Screw M5x8 6 87 Control Box Bottom Plate 1 87 1 Hex Socket Cap Screw M5 4 87 2 Gr...

Page 50: ...ont Ball Bearing Bracket 1 104 Setting Bracket 1 105 Handle M10x45 1 106 Hex Socket Cap Screw M6x8 1 107 Plastic Handle M6 1 108 Spring Washer M8 3 109 Hex Socket Cap Screw M8x25 3 110 Set Screw M8x10...

Page 51: ...3 Hex Socket Cap Screw M8x35 4 144 Spring Washer M8 4 145A Saw Arm 1 145 1 Set Shaft 1 146 Hose 5 16 x75cm 1 147 Pipe Fitting 1 4Px5 16 2 148A T Connecter 1 150 Coolant Switch 1 4Px5 16 1 150 2 Hex So...

Page 52: ...ntric Shaft 2 174 Ball Bearing 608ZZ 8 175 E Ring E7 4 176 Eccentric Shaft 2 177 Front Ball Bearing Seat 1 177A Front Guide Assembly 178 Front Blade Guard 1 179 Hex Socket Cap Screw M6x8 1 180 Hex Soc...

Page 53: ...50 50 PARTS DIAGRAM...

Page 54: ...crew M10 x 40 1 5 Hydraulic Cylinder 1 6 Nut M10 1 7 Set Screw M6 x 12 1 8 Bottom Support 1 9 Support Rod 1 10 Spring Washer M8 2 11 Hex Socket Cap Screw M8 x 20 2 12 Round Head Screw M5 x 10 2 13 Lim...

Page 55: ...ed pressure Hard spots or scale on material Work hardening of material Blade twist Insufficient blade Use finer teeth Decrease speed Decrease spring tension on side of saw Reduce speed increase feed p...

Page 56: ...reat Guide bearing not adjusted properly Inadequate blade tension Dull blade Speed incorrect Blade guide spaced out too much Blade guide assembly loose Blade truck too far away from wheel flanges Redu...

Page 57: ...54 54 NOTES...

Page 58: ...55 55 NOTES...

Page 59: ...56 56 NOTES...

Page 60: ...44 BAILEIGH INDUSTRIAL LTD UNIT 1 FULLWOOD CLOSE SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGHINDUSTRIAL CO UK B...

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