Shop fox W1819 Owner'S Manual Download Page 1

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Summary of Contents for W1819

Page 1: ...67 C I H6L E dcZ Dca cZ IZX c XVa Hjeedgi iZX hjeedgi5h de dm W o 8DENG I JAN 7N LDD9HID8 CI GC6I DC6A C8 L6GC C CD EDGI DC D I H B6CJ6A B6N 7 G EGD9J8 9 C 6CN H 6E DG DGB L I DJI I LG II C 6EEGDK6A D LDD9HID8 CI GC6I DC6A C8 IG7AIH 7 Eg ciZY c 8 cV 232857 ...

Page 2: ...p Xe k_ ljX f g ijfeXc gifk Zk m hl gd ek K_ dXel XZkli i n cc efk Y _ c c XYc fi ealip fi gifg ikp XdX ifd e c eZ dgifg i kiX e e dXZ_ e df ZXk fej fi d jlj Jfd ljk Zi Xk Yp gfn i jXe e jXn e i e e i cc e Xe fk_ i ZfejkilZk fe XZk m k j ZfekX ej Z_ d ZXcj befne kf k_ JkXk f Xc fie X kf ZXlj ZXeZ i Y ik_ Zkj fi fk_ i i gif lZk m _Xid Jfd oXdgc j f k_ j Z_ d ZXcj Xi 1 C X ifd c X YXj gX ekj ipjkXcc...

Page 3: ...ols 31 Non Through Through Cuts 32 Blade Selection 33 Blade Installation 35 Blade Guard Assembly 36 Riving Knife 38 Workpiece Inspection 39 Ripping 40 Crosscutting 41 Miter Cuts 42 Blade Tilt Bevel Cuts 42 Dado Cutting 43 Rabbet Cutting 46 Resawing 48 Table Saw Accessories 52 J FG D8 J8 KP 8 JJFI J Featherboards 54 Push Sticks 57 Push Blocks 58 Narrow Rip Auxiliary Fence Push Block 59 Outfeed Supp...

Page 4: ...tup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 360 734 3482 or send e mail to k Z_ jlggfik7j_fg fo Y q Our knowledgeable staff will help you troubleshoot problems and process warranty claims EKIF L K FE If you need the latest edition of this manual yo...

Page 5: ... Identification Model W1820 shown Front Rail Tube Fence Extension Table Blade Height Lock Blade Height Handwheel Miter Gauge Blade Tilt Lock Blade Guard Scale Left Extension Wing Right Extension Wing On Off Switch Leg Blade Tilt Handwheel Table Tilt Scale 4 Dust Port ...

Page 6: ... 5mm Required Blade Body Thickness 0 071 0 094 1 8 2 4mm Required Blade Kerf Thickness 0 102 0 126 2 6 3 2mm Maximum Width of Dado 13 16 Blade Tilt Left 0 45º Arbor Size 5 8 Arbor Speed 4300 RPM Arbor Bearings Sealed and Permanently Lubricated lkk e XgXZ k j Maximum Depth of Cut at 90 Degrees 31 8 Maximum Depth of Cut at 45 Degrees 23 16 Maximum Rip to Right of Blade Standard 29 Maximum Rip to Lef...

Page 7: ...le Construction Precision Ground Cast Iron Wings Construction Precision Ground Cast Iron Extension Table Phenolic Trunnions Construction Cast Iron Base Construction Pre Formed Steel Body Assembly Construction Pre Formed Steel Fence Assembly Construction Steel with HDPE Side Plates Rails Construction Steel Miter Gauge Construction Cast Iron with Steel Bar Guard Construction Steel and Plastic Paint ...

Page 8: ...ing Time 1 Hour Xkli j Leeson motor Precision ground cast iron table Cast iron trunnions 4 dust port Riving knife and blade guard Powder coated paint Standard and dado table inserts Quick release riving knife Quick release motor guard Quick release splitter assembly Easy glide fence system Quick release device for changing guard riving knife Knurled knobs for adjusting fence Nylon runners inside f...

Page 9: ...m Required Blade Body Thickness 0 071 0 094 1 8 2 4mm Required Blade Kerf Thickness 0 102 0 126 2 6 3 2mm Maximum Width of Dado 13 16 Blade Tilt Left 0 45º Arbor Size 5 8 Arbor Speed 4300 RPM Arbor Bearings Sealed and Permanently Lubricated lkk e XgXZ k j Maximum Depth of Cut at 90 Degrees 31 8 Maximum Depth of Cut at 45 Degrees 23 16 Maximum Rip to Right of Blade Standard 49 Maximum Rip to Left o...

Page 10: ...le Construction Precision Ground Cast Iron Wings Construction Precision Ground Cast Iron Extension Table Phenolic Trunnions Construction Cast Iron Base Construction Pre Formed Steel Body Assembly Construction Pre Formed Steel Fence Assembly Construction Steel with HDPE Side Plates Rails Construction Steel Miter Gauge Construction Cast Iron with Steel Bar Guard Construction Steel and Plastic Paint ...

Page 11: ...ing Time 1 Hour Xkli j Leeson Motor Precision ground cast iron table Cast iron trunnions 4 dust port Riving knife and blade guard Powder coated paint Standard and dado table inserts Quick release riving knife Quick release motor guard Quick release splitter assembly Easy glide fence system Quick release device for changing guard riving knife Knurled knobs for adjusting fence Nylon runners inside f...

Page 12: ... a n cip n_ Z_ dXp k ZXl _k e dfm e gXikj N Xi gifk Zk m _X i Zfm i e kf ZfekX e cfe _X i Xe n Xi efe jc g ffkn Xi E M I FG I8K D8 E IP N E K I FI LE I K E CL E F IL J FI 8C F FC 9 d ekXccp Xc ik Xk Xcc k d j n_ e ilee e dXZ_ e ip FECP 8CCFN KI8 E 8E GIFG ICP JLG IM J G IJFEE C KF FG I8K D8 E IP DXb jli fg iXk fe ejkilZk fej Xi jX Xe Zc Xicp le ijkff B G C I E 8E M J KFIJ 8N8P B g Xcc Z_ c i e Xe ...

Page 13: ...b X _XY k f Z_ Zb e fi b pj Xe X aljk e ni eZ_ j Y fi klie e dXZ_ e ip FE B FI 8D8 G8IKJ 9 FI LJ E D8 E IP _ Zb fi Y e e Xe Xc ed ek f gXikj Yifb e gXikj gXik dflek e cffj Yfckj Xe Xep fk_ i Zfe k fej k_Xk dXp X Zk dXZ_ e fg iXk fe I gX i fi i gcXZ XdX gXikj 0 LJ I FDD E 8 JJFI J I i kf k_ ejkilZk fe dXelXc fi i Zfdd e XZZ jjfi j K_ lj f dgifg i XZZ jjfi j dXp ZXlj i jb f ealip F EFK FI D8 E IP Nf...

Page 14: ...e blade DO NOT attempt to make any cuts free hand without a guide FG I8KFI GFJ K FE Standing in the blade path directly in front of blade while cutting increases your risk of being hit by the workpiece if a kickback occurs Stand to the side of the blade path to minimize this risk LK F G J Removing cut off pieces while the saw is running increases the risk of blade contact Never use your hands to m...

Page 15: ...ss a dado blade is installed Always use the spreader with the blade guard for all through cuts Feed cuts through to completion Anytime you stop feeding a workpiece in the middle of a cut the chance of kickback is greatly increased Keep the blade guard installed and in good working order Only remove it when per forming non through cuts and immediately re install the blade guard when finished Rememb...

Page 16: ...ce Refer to GX for more details B i 1 The resulting cut or gap in the workpiece after the saw blade passes through during a cutting operation B ZbYXZb1 An event in which the workpiece is propelled back towards the operator at a high rate of speed Efe K_ifl _ lk1 A cut in which the blade does not cut through the top of the workpiece Refer to GX for more details GXiXcc c1 Being an equal distance apa...

Page 17: ...d circuit To reduce the risk of these hazards avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section lcc CfX lii ek IXk e 8dgj c ZkifZlk fe i fi hl gd ek XdX dXp fZZli dXZ_ e j efk Zfii Zkcp ifle Xe Zfee Zk kf k_ gfn i jlggcp For your own safety and protection of property consult a qualified electr...

Page 18: ...s properly grounded If you ever notice that a cord or plug is damaged or worn disconnect it from power and immediately replace it with a new one li 6 20 plug and receptacle G I J i flj ealip Zflc fZZli pfl Zfee Zk k_ dXZ_ e kf gfn i Y fi Zfdgc k e k_ j klg gifZ jj F EFK Zfee Zk kf gfn i lek c ejkilZk cXk i e k_ j dXelXc EFK No adapter is available or should be used with this machine If the machine...

Page 19: ...Varies Disposable Rags for Cleaning Varies Straightedge 1 Level 1 Dust Collection System 1 4 Dust Hose 1 4 Hose Clamp 1 Assistant for Lifting 1 Needle Nose Pliers 1 Wrench or Socket 17mm 1 Wrenches or Sockets 13mm 2 Wrench or Socket 10mm 1 Wrench 14mm 1 Adjustable Wrench 1 k dj E fi J klg LJ _ cg ij fi gfn i c k e hl gd ek kf c k k_ j dXZ_ e Fk_ in j j i flj g ijfeXc ealip dXp fZZli N Xi jX kp cXj...

Page 20: ... 9 Extension Wings 2 Dust Port 1 Motor Door 1 Blade Guard Assembly 1 Riving Knife 1 Miter Gauge 1 Wrench 27mm 1 Wrench 22 24mm 1 A Dado Table Insert 1 B Hex Wrench Set Eight Pieces 1 5 8mm 1 C Key 5 x 5 x 40 1 D Handwheel Lock Knob 1 E Handwheel Handle 1 F Handwheel 1 G Push Stick 1 H Saw Blade 10 x 40T 1 Xi nXi Efk J_fne Hkp Phillips Head Screw M6 1 x 12 Magnetic Switch 1 Hex Bolts M8 1 25 x 16 M...

Page 21: ...crews M6 1 x 16 Front Rail Tube 3 Flat Washers 6mm Front Rail Tube 3 Lock Washers Front Rail Tube 3 Hex Bolts M8 1 25 x 40 Front Rear Rails 6 Flat Washers 8mm Front Rear Rails 14 Lock Washers 8mm Front Rear Rails 8 Hex Nuts M8 1 25 Front Rear Rails 6 Hex Bolts M8 1 25 x 30 Rear Rail 2 Hex Bolts M6 1 x 16 Extension Table 4 Hex Nuts M6 1 Extension Table 4 Flat Washers 6mm Extension Table 8 Lock Wash...

Page 22: ...s 6mm Front Rail Tube 5 Lock Washers Front Rail Tube 5 Hex Bolts M8 1 25 x 40 Front Rear Rails 6 Flat Washers 8mm Front Rear Rails 14 Lock Washers 8mm Front Rear Rails 8 Hex Nuts M8 1 25 Front Rear Rails 6 Hex Bolts M8 1 25 x 30 Rear Rail 2 Hex Bolts M6 1 x 16 Extension Table 6 Hex Nuts M6 1 Extension Table 6 Flat Washers 6mm Extension Table 12 Lock Washers 6mm Extension Table 6 Cap Screws M8 1 25...

Page 23: ...Yp Zcfj e Xe cfZb e Xcc ekiXeZ j n_ e pfl Xi XnXp E M I Xccfn lekiX e m j kfij e pfli j_fg n_ e Xjj dYc e X aljk e fi fg iXk e hl gd ek c Xe e DXZ_ e The table and other unpainted parts of your table saw are coated with a waxy grease that protects them from corrosion during shipment Clean this grease off with a solvent cleaner or citrus based degreaser DO NOT use chlorine based solvents such as br...

Page 24: ...inge Socket li 0 Handwheel set screw Lock Knob Handle li Shipping brace location Shipping Brace Place the included 5 x 5 x 40 key in the handwheel shaft and slide the handwheel onto the shaft on the front of the table saw Use the included 2 5mm hex wrench to tighten the set screw see li 0 on the side of the handwheel until it is secure Thread the handwheel lock knob into the center of the handwhee...

Page 25: ...able with the four M8 1 25 x 30 cap screws 8mm lock washers and 8mm flat washers removed in Jk g see li 0 Place the straightedge across the extension wings and main table to make sure that the combined table surface is flush and flat If the combined table surface is flat skip to the next step If the outside end of the extension wing tilts down use a strip of masking tape along the bottom edge of t...

Page 26: ... flat washers as shown in li 0 Secure the rear rail to the extension wings with two M8 1 25 x 40 hex bolts four 8mm flat washers two 8mm lock washers and two M8 1 25 hex nuts N 0 FECP Install the 62 front rail tube onto the 50 front rail with the three M6 1 x 16 cap screws 6mm flat washers and 6mm lock washers as shown in li N FECP1 Install the 82 front rail tube onto the 70 front rail with five M...

Page 27: ...olts 12 6mm flat washers six 6mm lock washers and six M6 1 hex nuts from the extension table While an assistant holds the extension table between the front and rear rails fasten the extension table to the rails with the fasteners removed in Jk g Thread the feet into the legs with the two M8 1 25 x 60 hex bolts place the legs under the table and thread the feet out until the top of each leg is agai...

Page 28: ..._ in j k_ eZ n cc efk cfZb fekf k_ iX c klY Slide the miter gauge into the T slot on the left hand side of the blade DX e k Z Jn kZ_ Install the magnetic switch onto the bottom left hand side of the front rail using two M6 1 x 12 hex bolts 6mm lock washers and 6mm flat washers as shown in li Secure the top of the switch to the rail with an M6 1 x 12 Phillip head screw 6mm lock washer and flat wash...

Page 29: ... j e d e Y fi X aljk e pfli eZ fi dfi kX cj j li fe GX If the fence miter slot are still parallel with the blade proceed to Jk g eZ JZXc If the fence is not parallel to the blade miter slot then you MUST adjust the fence as described in eZ 8 aljkd ekj on GX 0 so that it is parallel to the blade If the miter slot is not parallel with the blade you must follow the procedures described in D k i Jcfk ...

Page 30: ... mark on the scale with the pencil mark you made on the fence tube If you make a mistake loosen the screws on the pointer window slide the fence against the blade adjust the pointer window so the red line on the window is over the 0 mark on the tape then secure the screws 9cX lXi Re install the table insert slide the knurled knob out see li and rotate it forward so it engages the upper bracket Sli...

Page 31: ...o these steps 1 Fit a 4 dust hose over the dust port as shown in Figure 33 and tightly secure in place with a hose clamp 2 Tug the hose to make sure it does not come off Efk 1 A tight fit is necessary for proper performance fdgfe ekj Xe Xi nXi E 1 Hkp Dust Hose 4 not included 1 Hose Clamps 4 not included 2 Dust Collection System not included 1 F EFK fg iXk k_ Df c N 0 fi N n k_flk Xe X hlXk ljk Zf...

Page 32: ...during setup are cleared away from the machine Connect the machine to the power source Verify that the machine is operating correctly by turning the machine FE When operating correctly the machine runs smoothly with little or no vibration or rubbing noises Investigate and correct strange or unusual noises or vibrations before operating the machine further Always disconnect the machine from power w...

Page 33: ..._ e J i flj g ijfeXc ealip dXp fZZli jX kp Xe fg iXk feXc e fidXk fe j efk le ijkff Xe fccfn F EFK i jb pfli jX kp Yp efk i X e 9Xj Z fekifcj ON OFF Switch Starts and stops the motor Safety Pin Chain When installed as shown in Figure 35 disables the switch to prevent accidental startup li ON OFF switch disabled Safety Pin OFF Switch Blade Tilt To adjust the blade tilt loosen the blade tilt lock tu...

Page 34: ..._ fccfn e efe k_ifl _ Zlkj Xi jZi Y e k_ j dXelXc fe k_ gX j efk Y cfn1 Dado Cutting GX Rabbet Cutting GX Resawing GX li Example of a through cut blade guard not shown for illustrative clarity eZ JXn 9cX Nfibg Z eZ JXn 9cX Nfibg Z li Example of a non through cut K_ifl _ lkj A through cut is a sawing operation in which the workpiece is completely sawn through as shown in li Examples of through cuts...

Page 35: ...t fdY eXk fe YcX Xkli j see li 1 Adequate for cutting both with and across the grain 40 50 teeth Alternate top bevel and flat or alternate top bevel and raker tooth profile Teeth are arranged in groups of five Gullets are small and shallow within the groups of five teeth similar to a cross cut blade then large and deep between each group of five like a ripping blade CXd eXk YcX Xkli j see li 1 Bes...

Page 36: ...YYc X f 9cX Also a dedicated dado blade a wobble blade usually consists of a single blade that is tilted on the arbor shaft while it is spinning The channel is cut in the face of the workpiece as the blade passes through its pre adjusted width of travel Wobble blades are an inexpensive option when visibly pleasing channels are not a concern K_ e B i 9cX A blade with a kerf or thickness that is thi...

Page 37: ... insert and blade guard riving knife depending on what is installed Use the arbor wrenches to loosen and remove the arbor nut flange and blade Efk 1 K_ XiYfi elk _Xj i _k _Xe k_i X j2 klie k Zflek iZcfZbn j kf cffj e Slide the blade over the arbor with the teeth facing the front of the saw as shown in li Re install the arbor flange and the arbor nut see li and tighten them against the blade with t...

Page 38: ...sm must be maintained in good working condition so the guard can freely pivot up and down to accommodate the height of the workpiece and return to the table surface Jgi X i The spreader is a metal plate that prevents the newly cut kerf of the workpiece from pinching the backside of the blade causing kickback The spreader also acts as a barrier behind the blade to shield hands from being pulled int...

Page 39: ...orkpiece and cause feeding difficulty or loss of control li Pawls in return position li Pawl disabled Pawl Arresting Hooks Arresting Hooks One Shown Pawl eXYc e GXncj To enable the pawls lift up on each pawl and move them outward and down until they both touch the table surface as shown in Figure 47 N_ e kf Lj k_ 9cX lXi The blade guard assembly MUST always be installed on the saw for all normal t...

Page 40: ...ZZ ekXccp Y ek kXb k_ k d kf jkiX _k e k fi aljk i gcXZ k Lj e X Y ek fi d jXc e i m e be n cc eZi Xj k_ i jb f b ZbYXZb To ensure riving knife works safely the following requirements MUST be met when installing new blades 9cX Xd k i1 I m e Be K_ Zbe jj1 dd I hl i 9cX 9f p K_ Zbe jj oZcl e k k_ 1 Æ 0 Æ dd I hl i 9cX B i K_ Zbe jj1 Æ ddÆ dd Iiving knife MUST be aligned to blade K_ j I hl i d ekj f ...

Page 41: ...cts can become dislodged and hit the operator cause kickback or break the blade which might then fly apart Always visually inspect your workpiece for these items If they can t be removed DO NOT cut the workpiece Large Loose Knots Loose knots can become dislodged during the cutting operation Large knots can cause kickback and machine damage Choose workpieces that do not have large loose knots or pl...

Page 42: ...ack devices Rotate the blade by hand to make sure it does not come into contact with any of the safety devices 0 Plug the saw into the power source turn it FE and allow it to reach full speed Efk 1 K_ af ek f k_ nfibg Z dljk jc X X ejk k_ eZ li e k_ Zlkk e fg iXk fe Use a push stick to feed the workpiece through the saw blade as shown in li until the workpiece is completely past the saw blade J i ...

Page 43: ...ght so the teeth protrude approximately 1 4 above the workpiece Slide the miter gauge near the blade and adjust the workpiece so the blade will cut on the waste side of the line Plug in the table saw turn it FE and allow it to reach full speed Hold the workpiece firmly against the face of the miter gauge see li and ease it through the blade until the workpiece is completely past the saw blade li T...

Page 44: ...oss the face of the workpiece Use the bar as a guide to mark your cut as shown in li Place the miter gauge back into the slot and hold the workpiece firm against the miter gauge body Slide the miter gauge near the blade and adjust the workpiece so the blade will cut on the waste side of the line Proceed to make the cut in the same manner as described in the ifjjZlkk e instructions on GX 9cX K ck 9...

Page 45: ... cut and make multiple shallow passes ejkXcc e X X f 9cX DISCONNECT THE SAW FROM POWER Remove the table insert the blade guard assembly or riving knife and the saw blade Attach and adjust the dado blade system according to the dado blade manufacturer s instructions Install the dado insert X f 9cX Nfibg Z eZ li Example of a dado cut with a dado blade F EFK dXb X k_ifl _ Zlk n k_ X X f YcX X f YcX j...

Page 46: ...depth of cut Adjust the distance between the fence and the inside edge of the blade as shown in li on GX If dadoing across the workpiece use the miter gauge and carefully line up the desired cut with the dado blade DO NOT use the fence in combination with the miter gauge Reconnect the saw to the power source Turn the saw FE The blade should run smooth with no vibrations When the blade has reached ...

Page 47: ...gth of a workpiece align the blade to cut one of the dado sides as shown in li Reconnect the saw to the power source and turn the saw FE Allow the blade to reach full speed Perform the cutting operation Re adjust the fence so the blade is aligned with the other edge of the intended dado channel li Efk 1 9 jli kf b g k_ Zlkj n k_ e pfli dXibj2 fk_ in j k_ X f n cc Y kff Y Continue making cuts towar...

Page 48: ... the same length as the fence and 3 4 thick Attach it to the fence with screws or clamps making sure they are all secure and tight Raise the blade into the sacrificial fence to the height needed lkk e IXYY kj n k_ X f 9cX DISCONNECT THE SAW FROM POWER Adjust the dado blade to the height needed for the rabbeting operation When cutting deep rabbets take more than one pass to reduce the risk of kickb...

Page 49: ...cutting deep rabbets take more than one pass to reduce the risk of kickback Stand the workpiece on edge as shown in li then adjust the fence so the blade is aligned with the inside of your rabbet channel Reconnect the saw to the power source and turn the saw ON When the blade has reached full speed per form a test cut with a scrap piece of wood If the cut is satisfactory repeat the cut with the fi...

Page 50: ...ring a full face shield The following instructions describe how to build a resaw barrier and add an auxiliary fence to your standard fence to reduce the risk injury from resawing on a table saw Efk 1 This table saw can only resaw wood that is less than 63 8 tall li Typical resawing barrier I jXn e fe X kXYc jXn eZi Xj j k_ Z_XeZ j f b ZbYXZb J i flj ealip ZXe Y ZXlj Yp b ZbYXZb B ZbYXZb j X _ _ jg...

Page 51: ... hardwood cut the pieces oversize then joint and plane them to the correct size to make sure they are square and flat Pre drill and countersink 4 holes approximately 3 8 from the bottom of the 6 tall board These will be use as pilot holes when attaching the board to another piece in the next step Glue the end of the 3 board then clamp the boards at a 90 angle with the larger board in the vertical ...

Page 52: ...zero clearance table insert eZ 9f p 8lo c Xip eZ eZ XZ e li 66 Auxiliary fence Pfl dXp og i eZ b ZbYXZb li e k_ j gifZ li JkXe kf k_ j f k_ YcX Xe n Xi X lcc XZ j_ c kf gi m ek ealip n_ e i jXn e Kf Yl c k_ Xlo c Xip eZ f k_ j jk gj1 Cut the auxiliary fence board to size If you are using hardwood cut the board oversize then joint and plane the board to the correct size to make sure the board is sq...

Page 53: ...ence and run the workpiece through the blade Repeat Jk gj Æ0 until the blade is close to half of the height of the board to be resawn The ideal completed resaw cut will leave a 1 8 connection when the resawing is complete as shown in li 68 Leaving a 1 8 connection will reduce the risk of kickback Turn F the table saw then separate the parts of the workpiece and hand plane the remaining ridge to re...

Page 54: ...ter gauge slots these featherboards are adjustable for various stock widths and miter slot locations No drill ing or bulky clamp arrangements The Df c N Shop Fox I _k 8e c A is constructed using top quality aluminum castings and plates which are machined to exacting tolerances It has the perfect weight use ratio to dampen vibration yet is still light enough to easily slide the workpiece through th...

Page 55: ...solution 0 0005 0 01mm Inch and metric digital display Stainless steel construction Built in computer interface port with automatic shutoff JN 4 Digital Caliper JN 6 Digital Caliper JN 8 Digital Caliper 4 Precision Square 6 Precision Square High precision 8cld eld JhlXi j are perfect for square layouts and machine setup 10 Aluminum Square 0112 Aluminum Square 118 Aluminum Square 124 Aluminum Squar...

Page 56: ...ard Hardwood 3 4 x 3 6 x 10 28 1 Materials for Miter Slot Mounted Featherboard Hardwood 3 4 x 3 6 x 10 28 1 Hardwood 3 8 x Miter Slot Width x 5 L 1 Wing Nut 1 4 20 1 Flat Head Screw 1 4 20 x 2 1 Flat Washer 1 4 20 1 To make a featherboard do these steps Cut a hardwood board 3 4 thick to size The length and width of the board can vary according to your design Most featherboards are 10 28 long and 3...

Page 57: ...fib Now proceed to Dflek e Xk_ iYfXi e D k i Jcfk on GX Drill a 1 4 hole in the center of the bar then countersink the bottom to fit a 1 4 20 flat head screw Mark a 4 line through the center of the countersunk hole then use a jig saw with a narrow blade to cut it out Assemble the miter bar and featherboard with a 1 4 20 x flat head screw flat washer and a wing nut or a star knob see li Congratulat...

Page 58: ...he end approximately 1 in front of the blade Slide the featherboard miter bar into the miter slot making sure the fingers slant toward the blade as shown in li Position the fingered edge of the featherboard against the edge of the workpiece so that all of the fingers contact the workpiece Slide the featherboard toward the blade until the first finger is nearly even with the end of the workpiece wh...

Page 59: ...nst the fence while cutting When using a push stick in this manner only apply pressure before the blade otherwise pushing the workpiece against or behind the blade will increase the risk of kickback see li 90º Cut here to push 1 4 stock Cut here to push 1 2 stock Notch for placing on corners of workpieces 15 3 4 Minimum Length MATERIAL Only use hard wood sturdy plywood or high density plastic Do n...

Page 60: ...ock is then used to push the workpiece the rest of the way through the cut keeping the operator s hands at a safe distance from the blade A push stick is often used at the same time in the other hand to support the workpiece during the cut li 0 Side view of push block in use Blade Path Push Stick Push Block Push Stick Prohibition Zone Feeding Supporting li Using a push block and push stick to make...

Page 61: ...1 4 wide and as long as your table saw fence cut a piece of 3 4 thick hardwood 3 wide and as long as your table saw fence as shown in li Efk 1 N i Zfdd e Zlkk e k_ _Xi nff YfXi fm ij q k_ e af ek e Xe gcXe e k kf k_ Zfii Zk j q kf dXb jli k_ YfXi j jhlXi Xe cXk Fecp lj lie kli iX gcpnff fi b ce i _Xi nff kf gi m ek nXig e Pre drill and countersink eight pilot holes 3 8 from the bottom of the 3 wid...

Page 62: ...stick for side support As the workpiece nears the end of the cut place the push block on the auxiliary fence with the lip directly behind the workpiece then release the push stick just before it is even with the blade see li Guide the workpiece the rest of the way through the cut with the push block then re install the pawls on the spreader when cutting operations are finished Workpiece Cutting Wi...

Page 63: ...lp support large workpieces so they can be cut safely and accurately A crosscut sled see li is a fantastic way to improve the safety and accuracy of crosscutting on the table saw Most expert table operator uses a crosscut sled when they have to crosscut a large volume of work because the sled offers substantial protection against kickback when crosscutting Flk Jlggfik KXYc j ifjjZlk Jc li Example ...

Page 64: ...cation is removed during cleaning re lubricate those areas c Xe e For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in this section X cp _ Zb1 Inspect blades for damage or wear Check for loose mounting bolts arbor nut Check cords plugs and switch for damage Check for any other condition that could hamper the safe operation of th...

Page 65: ... Fi ekXk fe Xij Clean the trunnion slides with mineral spirits and a rag and brush a dab of lithium grease into each groove Move the blade tilt back and forth to spread the grease see li 0 Also use a wire brush and mineral spirits to clean any debris or grime off the orientation gears then apply lithium grease to the gears with a brush li 0 Trunnion slides and tilt leadscrew Rear Trunnion Slide Fr...

Page 66: ...j k_ j nXie e j efi j i flj g ijfeXc ealip dXp fZZli Kffcj E Hkp 90 Square 1 45 Square 1 Hex Wrench 3mm 1 Wrench 10mm 1 Wrench 13mm 1 J kk e 0 Jkfg 9fck DISCONNECT THE SAW FROM POWER Raise the blade as high as it will go then tilt it toward 0 until it stops and cannot be tilted any more Place a 90 square against the table and blade so it contacts the blade evenly from bottom to top as shown in li ...

Page 67: ...then tilt it towards 45 until it stops and cannot be tilted any more Place a 45 square against the table and blade so it contacts the blade evenly from bottom to top as shown in li 0 Make sure a blade tooth does not obstruct the placement of the square If the blade is 45 to the table then adjustments do not need to be made If the blade is not 45 to the table you will need to adjust the 45 stop scr...

Page 68: ...ng the miter slot With the end of the adjustable square just touching the tooth or carbide tip lock the square in place Now mark the carbide tip with a marker where you made this measurement Rotate the marked blade tip to the other end of the table insert Slide the adjustable square down to the other end of the table insert and compare the distance from the marked blade tip to the end of the adjus...

Page 69: ...spreader riving knife should be parallel with the blade along its length at both positions and it should be in the Alignment Zone as shown in li If the spreader riving knife is not parallel with the blade and inside the alignment zone then it needs to be adjusted Proceed to 8 aljk e 8c ed ek instructions If the spreader riving knife is not parallel with the blade at either the top or bottom it may...

Page 70: ...nt Zone If the spreader riving knife is in the alignment zone no additional steps are necessary If the spreader riving knife is still not in the alignment zone continue adjusting the set screws on the mounting block as necessary to correctly position the spreader riving knife Tighten the two cap screws on the mounting block to secure the spreader riving knife adjustment Cap Screws Set Screw li Set...

Page 71: ...g If the fence is not square to table go to Jk g Adjust the set screws see li on top of the fence bracket to ensure the fence face is 90 to the table then tighten the knurled lock nuts Look at the gap between the fence and table top If the gap is approximately 1 16 and even from the front of the table to the back then no additional adjustments are necessary If the gap is uneven if the fence height...

Page 72: ... between the fence and the front of the blade at one end of the table insert then mark the tooth that you measured from with a felt tipped marker Rotate the blade to the other end of the table insert see li and recheck the distance between the fence and the blade to ensure they are parallel Use trial and error to adjust the set screws so the fence is parallel to the blade and the clamping pressure...

Page 73: ...Wood 1 Kf ZXc YiXk k_ eZ jZXc e ZXkfi n e fnj f k_ j jk gj1 Position and lock the fence at 13 as indicated by the scale cut your scrap piece of wood Reposition and lock the fence at 12 as indicated by the scale Flip your scrap piece of wood over placing the side that was cut in Jk g against the fence and cut your scrap piece of wood Measure the width of the freshly cut workpiece with a tape measur...

Page 74: ...ee li 0 adjust the miter body until it is flush with the square then tighten the screws Loosen the screw on the front of the miter bar adjust the pointer to 0 then tighten the screw Place the 90 square evenly against the face of the miter gauge and the blade as shown in li If the square touches the miter body and the body of the blade not the teeth evenly at the same time then it is square to the ...

Page 75: ...e loosen the hex nuts adjust the motor downward then tighten the hex nuts Close the motor access cover I gcXZ e 9 ck DISCONNECT THE SAW FROM POWER Lower the blade completely then open the motor access cover Loosen the hex nuts that secure the motor see li and raise the motor fully to remove tension on the V belts Roll the V belts off of the arbor and motor pulleys Install a new matching set of V b...

Page 76: ...rsonal injury fire or machine damage If you notice that any wires or components are damaged while performing a wiring task replace those wires or components before completing the task DFKFI N I E The motor wiring shown in these diagrams is current at the time of printing but it may not match your machine Always use the wiring diagram inside the motor junction box DF 8K FEJ Using aftermarket parts ...

Page 77: ...i D M8 Ile XgXZ kfi D M8 C C EF K K K 8 8 EF K JK 0 EF 0 EF 0 E 0 E K K K F EK EI C EK E M Q D 8 FE EK EG fk fk ifle M8 ifle Gcl 8j I Zfdd e JKFG Read Page 74 Before Wiring Df c N 0 N N i e X iXd li Start capacitor li Run capacitor li Magnetic switch li Motor wiring ...

Page 78: ...ed incorrectly 8 Plug receptacle at fault 9 Pulley sprocket slipping on shaft 10 Motor bearings at fault 11 Contactor not energized has poor contacts 12 Motor overheated 13 Motor at fault 1 Decrease feed rate cutting speed 2 Only cut wood ensure moisture is below 20 3 Straighten or replace workpiece adjust fence 4 Use correct blade reduce feed rate or depth of cut 5 Test repair replace 6 Tension r...

Page 79: ...t GX 2 Clean sawdust off stop bolt Blade hits insert at 45 1 45 stop bolt is out of adjustment 2 Sawdust stuck on stop bolt 3 Hole in insert is inadequate 4 Table out of alignment 5 Blade position is incorrect 1 Adjust 45 stop bolt GX 2 Clean sawdust off stop bolt 3 File or mill the hole in the insert 4 Align blade to the table GX 5 Adjust blade position Board binds or burns when feeding through t...

Page 80: ...09 156 110 110 168 169 170 171 101 102 103 104 105 106 107 108 109 114 115 118 119 120 121 122 123 124 125 126 127 127 128 129 130 131 132 132 133 133 134 136 140 141 142 143 144 145 146 146 1 146 2 147 148 149 150 151 152 153 153 154 164 163 172 166 165 173 177 174 175 176 G8IKJ 9f p ...

Page 81: ... WASHER 8MM 155 2 X1819155 2 OL RELAY CHINT NR2 25 12 18 122 XPLW04M LOCK WASHER 8MM 155 3 X1819155 3 SWITCH BOX FRONT BACK 123 XPN03M HEX NUT M8 1 25 155 4 X1819155 4 MAG SWITCH COVER SCREW 124 X1819124 DUST HOOD 155 5 X1819155 5 ON OFF SWITCH CHINT NP2 125 XPS05M PHLP HD SCR M5 8 X 8 156 X1819156 SWITCH BRACKET 126 X1819126 TABLE 163 X1819163 STRAIN RELIEF 127 X1819127 EXTENSION WING 164 X181916...

Page 82: ...30 231 232 232 233 234 234 1 234 2 234 3 234 4 234 5 234 6 234 7 235 236 237 238 238 239 240 241 242 243 244 245 246 252 253 253 254 255 255 257 258 259 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 280 281 282 283 284 285 286 287 288 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 311 313 314 315 316 317 318 319 320 321 322 323 324 325 326 330 330 331 332...

Page 83: ...ER 18MM 273 XPLW06M LOCK WASHER 10MM 223 X1819223 WORM 274 XPW04M FLAT WASHER 10MM 224 XPSS01M SET SCREW M6 1 X 10 275 X1819275 ARBOR NUT 225 X1819225 FRONT TRUNNION 276 X1819276 ARBOR FLANGE 226 XPCAP72M CAP SCREW M10 1 5 X 30 277 X1819277 BLADE 10 40TPI 5 8 BORE 227 XPW04M FLAT WASHER 10MM 278 X1819278 BLADE ARBOR 228 XPLW06M LOCK WASHER 10MM 279 XPK12M KEY 5 X 5 X 30 229 XPN02M HEX NUT M10 1 5 ...

Page 84: ...F10M FENDER WASHER 10MM 310 X1819310 ORIENTATION PLATE 324 XPW01M FLAT WASHER 8MM 311 XPRP49M ROLL PIN 5 X 25 325 XPLW04M LOCK WASHER 8MM 313 XPLW01M LOCK WASHER 5MM 326 XPCAP14M CAP SCREW M8 1 25 X 20 314 XPCAP38M CAP SCREW M5 8 X 25 330 X1819330 SPACER 315 X1819315 GEAR 331 X1819331 POSITION PIN ASSEMBLY 316 XPCAP47M CAP SCREW M10 1 5 X 40 332 XPLW02M LOCK WASHER 4MM 317 XPW04M FLAT WASHER 10MM ...

Page 85: ... X 25 441 XPS83M PHLP HD SCR M6 1 X 45 424 XPW03M FLAT WASHER 6MM 442 X1819442 RIGHT GUARD SPACER 426 X1819426 TOP GUARD PLASTIC 445 X1819445 PAWL SPACER 427 XPS17M PHLP HD SCR M4 7 X 6 446 XPB42M HEX BOLT M5 8 X 20 428 X1819428 FRONT GUARD PLASTIC 447 XPLN02M LOCK NUT M5 8 429 XPRP46M ROLL PIN 6 X 28 448 XPW02M FLAT WASHER 5MM 430 X1819430 SWING ARM SPACER 449 X1819449 PAWL 431 X1819431 SIDE GUAR...

Page 86: ...0M FLAT HD SCR M5 8 X 8 521 X1819521 T NUT M6 1 507 X1819507 MITER BODY PIVOT PIN 522 XPW03M FLAT WASHER 6MM 508 X1819508 MITER GUAGE BODY 523 XPLW02M LOCK WASHER 4MM 509 X1819509 STOP PIN KNOB 524 XPB08M HEX BOLT M6 1 X 20 510 X1819510 STOP PIN BLOCK 525 X1819525 FLIP STOP BRACKET 511 X1819511 COMPRESSION SPRING 526 XPB47M HEX BOLT M6 1 X 40 512 X1819512 STOP PIN 527 X1819527 FLIP STOP PIVOT SHAF...

Page 87: ... LOCK NUT M10 1 5 605 X1819605 FENCE SCALE WINDOW 616 X1819616 LOCK FOOT 606 XPSS109M SET SCREW M12 1 75 X 16 617 X1819617 MAGNET 607 XPS09M PHLP HD SCR M5 8 X 10 618 X1819618 FENCE LOCK LEVER 608 XPLW01M LOCK WASHER 5MM 619 X1819619 FENCE LOCK KNOB 609 X1819609 SCALE INDICATOR 620 XPSS32M SET SCREW M12 1 75 X 30 610 X1819610 FENCE BODY 621 X1819621 KNURLED KNOB M12 1 75 611 X1819611 ALIGNMENT SET...

Page 88: ... FRONT RAIL 713 XPN03M HEX NUT M8 1 25 705 XPCAP01M CAP SCREW M6 1 X 16 714 X1819714 EXTENSION WING 706 XPLW03M LOCK WASHER 6MM 716 X1819716 LONGITUDINAL EXTENSION SUPPORT 707 XPW03M FLAT WASHER 6MM 717 X1819717 CROSS EXTENSION SUPPORT 708 XPB26M HEX BOLT M8 1 25 X 30 718 XPN01M HEX NUT M6 1 709 XPLW04M LOCK WASHER 8MM 719 XPFH12M FLAT HD SCR M6 1 X 25 701 702 703 704 705 706 707 708 709 710 711 7...

Page 89: ...TON HD CAP SCR M8 1 25 X 30 709 XPLW04M LOCK WASHER 8MM 725 X1820725 FOOT 710 XPW01M FLAT WASHER 8MM 726 XPB28M HEX BOLT M8 1 25 X 60 712 XPB15M HEX BOLT M8 1 25 X 40 727 XPBHS07M BUTTON HD CAP SCR M8 1 25 X 40 713 XPN03M HEX NUT M8 1 25 728 X1820728 REAR RAIL 717 X1820717 CROSS EXTENSION SUPPORT 729 X1820729 GUIDE TUBE 718 X1820718 HEX NUT M6 1 25 730 X1820730 FENCE SCALE 719 XPFH12M FLAT HD SCR ...

Page 90: ... eZ Xk fi nnn j_fg fokffcj Zfd kf fi i e n cXY cj REF PART DESCRIPTION REF PART DESCRIPTION 801 XLABEL 04 ELECTRICITY LABEL 807 X1819807 MODEL NUMBER LABEL W1819 802 X1819802 TABLE SAW PRECAUTIONS LABEL 807 X1820807 MODEL NUMBER LABEL W1820 803 X1819803 BLADE GUARD WARNING LABEL 808 X1819808 MACHINE ID LABEL W1819 804 X1819804 RIP FENCE LABEL 808 X1820808 MACHINE ID LABEL W1820 805 X1819805 EYE IN...

Page 91: ... 89 Df c N 0 N fi DXZ_ e j D J eZ G8IKJ ...

Page 92: ... 90 Df c N 0 N fi DXZ_ e j D J eZ G8IKJ ...

Page 93: ...Df c N 0 N fi DXZ_ e j D J eZ ...

Page 94: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE NFF JKF B EK IE8K FE8C E G F 9FO 0 9 CC E 8D N8 0 0 Place Stamp Here ...

Page 95: ...b ek ieXk feXc eZ j nXiiXekp k_ e k_ fi eXc fne i dljk Y Xi k_ Zfjk f jkfi e Xe i klie e k_ gif lZk K_ j j Nff jkfZb ek ieXk feXc eZ j jfc ni kk e nXiiXekp Xe Xep Xe Xcc nXiiXek j k_Xk dXp Y dgc Yp cXn eZcl e Xep d iZ_XekXY c kp fi ke jj fi Xep gXik ZlcXi gligfj Xi _ i Yp c d k kf k_ liXk fe f k_ j ni kk e nXiiXekp N f efk nXiiXek k_Xk J_fg fo dXZ_ e ip Zfdgc j n k_ k_ gifm j fej f Xep cXn fi XZkj...

Page 96: ... FjVa in BVX cZh VcY Iddah LddYhidX ciZgcVi dcVa cX XVgg Zh i djhVcYh d egdYjXih YZh cZY id bZZi i Z cZZYh d idYVn h lddYldg Zgh VcY bZiValdg Zgh 6h ndjg YZVaZg VWdji i ZhZ cZ egdYjXih ...

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