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19 

11.0  

Troubleshooting

  

11.1

  Mechanical and Electrical Problems 

Symptom 

Possible Cause 

Correction * 

Motor will not start. 

No incoming power. 

Check plug connection. If satisfactory, check 
breaker or fuse. 

Low voltage. 

Check power line for proper voltage. 

Open circuit in motor or loose 
connection. 

Inspect  all  lead  connections  on  motor  for 
loose or open connections. 

Motor will not start, or 
motor stalls, resulting 
in blown fuse or tripped 
breaker. 

Too many tools running on one 
circuit. 

Reduce number of tools connected to circuit. 

Short circuit in line cord or plug. 

Inspect cord or plug for damaged insulation 
and shorted wires. 

Short circuit in motor or loose 
connections. 

Inspect all connections on motor for loose or 
shorted terminals or worn insulation. 

Incorrect fuses or circuit breakers in 
power line. 

Install correct fuses or circuit breakers. 

Motor overheats. 

Motor overloaded. 

Reduce  load  on  motor:  increase  speed  or 
decrease feed pressure. 

Air circulation through motor is 
restricted. 

Clean  motor  fan  with  compressed  air  to 
restore normal air circulation. 

Machine slows when 
operating. 

Excessive feed pressure. 

Adjust  spring  tension  to  reduce  feed 
pressure  or  increase  speed  using  belt 
adjustment. 

Belt loose. 

Tighten belt. 

Loud, repetitive noise 
coming from machine. 

Pulley setscrews are missing or 
loose. 

Inspect setscrews. Replace or tighten if 
necessary. 

Motor fan is hitting the cover. 

Tighten fan or shim cover. 

V-belt is defective. 

Replace V-belt. 

Excessive vibrations. 

Base on uneven surface. 

Move to level surface. 

Saw blade has cracks. 

Replace blade immediately. 

Too heavy a cut. 

Reduce feed rate and blade speed. 

No coolant flow. 

Coolant level low. 

Add coolant to tank. 

Filter screen clogged. 

Clean filter screen. 

Pump motor faulty. 

Replace pump. 

*  

WARNING:

 Some corrections may require a qualified electrician. 

 

 

 

Summary of Contents for BHVBS-712B

Page 1: ...OHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence o...

Page 2: ...enches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on 12 Keep safety guards in place at all times when the machine is in use If remo...

Page 3: ...are not heeded it may result in serious or possibly even fatal injury SAVE THESE INSTRUCTIONS 2 0 On Off Switch Padlock To avoid accidental starting by young children or others not qualified to use t...

Page 4: ...de Bearings 13 8 7 Chip Brush 13 8 8 Blade Tension 13 8 9 Blade Tracking 14 8 10 Test Cut to Verify Adjustment 14 8 11 Setting Feed Rate 15 8 12 Counterbalance Spring 15 8 13 Balde to Table Squareness...

Page 5: ...ctions as set forth in this document If there are questions or comments please contact your local supplier You can also contact one of our knowledgeable Sales and Service team members at 920 684 4990...

Page 6: ...6 1 2 ft 200cm Power plug installed 120V Recommended circuit and fuse breaker size 1 15A Capacities Round at 90 degrees 7 in 177 8mm Round at 45 degrees 4 1 2 in 114 3mm Rectangle at 90 degrees 1 H x...

Page 7: ...12 x 12 in 305 x 305mm Overall dimensions assembled 48 x 17 x 40 in 1219 x 432 x 1016 mm Overall dimensions shipping 51 18 x 19 2 x 44 88 in 1300 x 488 x 1140 mm Stand wheels 8 in 203mm Weights Net w...

Page 8: ...nts of shipping carton with contents list in this manual Report any damage or part shortages to your distributor 2 Do not discard packing material until saw is assembled and running properly 3 Remove...

Page 9: ...all it onto the female bracket plate the female bracket plate is attached to the bow surface c Push the motor to the end position Figure 6 7 this is the preset position before leaving the factory Figu...

Page 10: ...be grounded In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric co...

Page 11: ...be replaced with a UL CSA listed plug rated for 230 volts operation Figure 7 2 Main Motor Wiring 7 3 Extension Cords The use of extension cords is discouraged try to position machines near the power s...

Page 12: ...er to chart inside pulley cover reproduced in Figure 8 4 Figure 8 3 Blade Speed Adjustment 6 Tension belt by backing off screws M with 12mm wrench Slide motor back into position Finger pressure on bel...

Page 13: ...ower source 13 Run saw and make sure blade is tracking properly sect 8 9 Blade Tracking 14 Follow blade break in procedures sect 9 1 8 6 Blade Guide Bearings 1 Disconnect the machine from the power so...

Page 14: ...nt Repeat insertion of paper between the shoulder and the blade until paper is cut into two pieces NOTE You may have to repeat the check with the paper several times before blade and shoulder cut the...

Page 15: ...1 Disconnect the machine from the power source 2 Open hydraulic cylinder valve and place bow in horizontal position Turn hydraulic cylinder dial counterclockwise until it stops 3 Place a weigh scale...

Page 16: ...ak In New blades are very sharp and therefore have a tooth geometry which is easily damaged if a careful break in procedure is not followed Consult the blade manufacturer s literature for break in of...

Page 17: ...raw colored from heat generated during the cut then the feed rate is too high If chips are slightly curled and are not colored by heat the blade is sufficiently sharp and is cutting at its most effici...

Page 18: ...vent plug Figure 10 1 Gearbox 10 2 Coolant Level Maintain coolant level Low coolant level can cause foaming and high blade temperatures Replace dirty coolant dirty or weak coolant can clog the pump ca...

Page 19: ...ne Install correct fuses or circuit breakers Motor overheats Motor overloaded Reduce load on motor increase speed or decrease feed pressure Air circulation through motor is restricted Clean motor fan...

Page 20: ...Adjust cylinder dial setting as needed Improper tooth pitch for material Use proper blade Hard spots or scale on material Scale reduce speed and increase feed rate Hard Spots increase feed rate Work h...

Page 21: ...and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Non proprietary parts such as fasteners can be found at local hardware stores or may be orde...

Page 22: ...22 12 1 2 BHVBS 712B Bow Assembly Exploded View...

Page 23: ...shown 16AWGx3C 1 HVBS712 38 Front Power Cord with Plug not shown 16AWGx3C 1 HVBS712 38 1 End Power Cord not shown 16AWGx3C 1 HVBS712 26 1 Motor Cord with Female plug not shown 16AWGx3C 1 HVBS712 26 2...

Page 24: ...Hex Cap Screw 3 8 x 1 1 2 1 98 TS 0070031 Hex Cap Screw 1 2 x 1 1 2 1 98 1 TS 0720111 Lock Washer 1 2 2 98 2 TS 0680061 Flat Washer 1 2 1 99 TS 0100041 Hex Cap Screw 1 2 x 1 1 4 1 100 1 HVBS712 100 1...

Page 25: ...S712 150N Brush Holder 1 151 TS 0051071 Hex Cap Screw 5 16 X 1 1 2 2 152 TS 0561021 Nut 5 16 2 153 HVBS7MW 100 Wire Brush 1 154 TS 0051021 Hex Cap Screw 5 16 x 5 8 3 154 1 TS 0720081 Lock Washer 5 16...

Page 26: ...TS 0050021 Hex Cap Screw 1 4 X 5 8 2 205 TS 0680021 Flat Washer 1 4 2 206 HVBS7MW 137 Rubber Flap 1 207 HVBS7MW 116 Switch Cut Off 1 210 TS 0680021 Flat Washer 1 4 1 211 TS 0720071 Lock Washer 1 4 1 2...

Page 27: ...27 13 0 Electrical Connections BHVBS 712B...

Page 28: ...TORT OR ANY OTHER THEORY OF LIABILITY BUYER S REMEDY WITH RESPECT TO ANY CLAIM ARISING UNDER THIS AGREEMENT IS STRICTLY LIMITED TO NO MORE THAN THE AMOUNT PAID BY THE BUYER FOR THE GOODS Force Majuere...

Page 29: ...29 NOTES...

Page 30: ...30 NOTES...

Page 31: ...31 NOTES...

Page 32: ...32 BAILEIGH INDUSTRIAL 1625 DUFEK DRIVE MANITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com...

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