Baileigh Industrial BB-9616M Operator'S Manual Download Page 1 | Manualshive

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OPERATOR’S MANUAL

MAGNETIC BOX AND PAN BRAKE

MODEL: BB-9616M

© 2016 Baileigh Industrial, Inc.

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

Rev. 09/2016

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Summary of Contents for BB-9616M

Page 1: ...S MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an om...

Page 2: ...hine 13 OVERALL DIMENSIONS 14 ASSEMBLY AND SET UP 15 Removing and Installing the Bending Extension Bar 16 ELECTRICAL 17 OPERATION 19 Sheet Metal Bending 19 Bending Edges of Materials 21 Magnetism Note...

Page 3: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 4: ...or further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agree...

Page 5: ...Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment rem...

Page 6: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 7: ...ware of the position of the clamp handle and the counterweight They are heavy and can swing back suddenly causing serious body or head injuries ELECTRICAL AND MAGNETIC FIELDS Electric current and magn...

Page 8: ...h does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others...

Page 9: ...eck any part that appears damaged Check for alignment and binding of moving parts that may affect proper machine operation 15 Observe work area conditions DO NOT use machines or power tools in damp or...

Page 10: ...steel Maximum capacity listed is obtained with the bending leaf extension removed TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for...

Page 11: ...ge painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for prot...

Page 12: ...10 10 4 1 2 3 3...

Page 13: ...d Pedestal 1 2 Tool Tray 1 3 Back Stop Collars 4 4 Back Stop Bars 4 5a Segmented Clamp Bar Assortment 1 5b Wide Clamp Bar Short 1 5c Wide Clamp Bar Long 1 6 Left Foot 1 7 Right Foot 1 8 Bag of Hardwar...

Page 14: ...olts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine t...

Page 15: ...n the precise placement of it to the mounting surface FLOOR This tool distributes a large amount of weight over a small area Make certain that the floor is capable of supporting the weight of the mach...

Page 16: ...14 14 OVERALL DIMENSIONS...

Page 17: ...ht position with a suitable lifting device Tool Tray and Back Gauge Supports 1 Using 3 M8x12 socket cap screws attach the tool tray to the back of the brake 2 Lay the rubber mat into the tray 3 Attach...

Page 18: ...k the top surface of the extension bar 2 Remove and retain the mounting bolts A and remove the extension bar and store with the clamping bars 3 When installing the extension bar verify that the bar an...

Page 19: ...achine The circuit should be protected with a time delay fuse or circuit breaker with a amperage rating slightly higher than the full load current of machine A separate electrical circuit should be us...

Page 20: ...ately Power cord connection 1 Verify that power is turned OFF on the control panel and the power source 2 Unwrap the power cord and route the cord away from the machine toward the power supply a Route...

Page 21: ...or the material thickness you will be bending Raise the bending leaf 90 as shown in fig 7 Rotate the knobs on each end of the clamping bar which adjusts the setback distance gap Set this gap at slight...

Page 22: ...lace pull up on the bending leaf handles This will activate the micro switch which tells the electro magnet to apply full clamping force Continue pulling up on the handles until the desired bend angle...

Page 23: ...he clamping bar and or the material to break the magnetic hold and move during the bend This will vary depending upon material and material thickness Experiment and take notes of which material allow...

Page 24: ...e weakly magnetized by being in contact with strong magnets Over time with use these bars will gain their own magnetic field Over time when not in use this magnetic field will dissipate and weaken If...

Page 25: ...ssion and stretch After the bending leaf is removed from the metal and the load is released the piece part relaxes forcing the bent portion of the metal to return slightly to its original shape The ke...

Page 26: ...y secured bend the material as far as the bending leaf will allow Normal bending procedure 2 Now remove the clamping bar bring up the bending leaf and continue the fold as in fig 12 No clamping is req...

Page 27: ...ctromagnet and rotate the piece part down to the horizontal position 4 Continue the above procedure until you are satisfied with the result Making a Box with Clamping Bars 1 Using a long clamp bar ini...

Page 28: ...lifts automatically for easy insertion and removal of the piece part 1 Fold two opposite sides and the corner tabs with the slotted clamp bar The slots will NOT affect these bends 2 Select two slots...

Page 29: ...d components and sliding devices Apply rust inhibitive lubricant to all non painted surfaces Note Proper maintenance can increase the life expectancy of your machine WARNING Make sure the electrical d...

Page 30: ...is can be checked periodically with a precision straight edge Checking the Gap 1 Raise the bending leaf up to a 90 position as shown in fig 20 2 Secure with the locking collar fig 21 on the leaf angle...

Page 31: ...29 29 PARTS DIAGRAM...

Page 32: ...olding bar 1 9 Left handle 1 10 Set 1 11 Rubber washer 1 12 Back gauge 4 13 Limited block 5 14 Screw M8x20 5 15 Magnetic working table 1 16 Bending board 1 16 1 Bending board 1 16 2 Bending board 1 16...

Page 33: ...5 2 37 Cover 18x20x20 4 38 Stand 4 39 Bolt M8x25 16 40 Connect shaft 1 41 Handle ball 2 42 Right handle 1 43 Screw M8x16 2 44 Folding board 1 45 Folding board strip 1 46 Screw M8x20 8 47 Screw M8x20 1...

Page 34: ...uated scale 1 62 Left folding bar 1 63 Screw M8x20 2 64 Connect bar 2 65 Screw M8x6 2 66 Block 1 67 Screw M8x20 2 68 Shaft 1 69 Cover 1 70 Screw M8x20 2 71 Stand 1 72 Screw M8x16 4 73 Connect board 2...

Page 35: ...ith cover panel removed Voltage Tests AC DC Reference Point Any BLUE Wire Any BLACK Wire Test Point A B C D E Light Clamping Condition 220V AC 25V AC 25V DC 25V DC 300V DC Full Clamping Condition 220V...

Page 36: ...C4 3 KM1 SB4 SA2 15 KM2 SB2 TC 11 8 FR 7 KM2 9 SQ JK1 KM1 JK2 20 0 KA1 16 0V 220V 0V 12V 20 C2 C3 2W 10K Control Board CBB22 104J 400V DC450V 470uf CBB61A 450V 1 5uf R2 1 5W 50 Stop Pedal Start Pedal...

Page 37: ...e Rectifier Magnetize KPBC1 Bridge Rectifier De Magnetize SB2 SB3 SB4 Green Start Push Button NO Contact Center Right End Left End SA2 Toggle Switch Clamping Force FR Thermal Switch KT Timer Relay Eng...

Page 38: ...rcuit breakers Have qualified electrician check circuit Return bending leaf to lower position and press start button Adjust bending leaf micro switch to be pressed in when leaf is in the released posi...

Page 39: ...ed adjusting The actuator can be adjusted by loosening the screw that secures it making the adjustment followed by re tightening the screw If the micro switch does not click on and off after you have...

Page 40: ...38 38...

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