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1. Introduction

Thank you for your purchase of a 

Hot Coils

®

 

Heater. We know you will find the 

Hot Coils

®

 

Heater a valuable addition to your tool kit and 

you will benefit from the efficiency, safety and 

enviromental advantages that are to be found 

over traditional pipe pre-heating methods.

The coil heater is designed to preheat new 

piping to specified temperature prior to the 

welding sequence (this is usuallyspecified by the 

owner/welding procedure/ or the boilers branch, 

or any other authority that has jurisdiction). 

Also all insitu piping in a H2S service requires a 

hydrocarbon bake out prior to cutting or welding 

(specified by authority in place). The heater coil 

in this case expels the H2S molecules at 550º 

F (286ºC) so that cutting and or welding can 

commence without fractures to the parent metal.

Hot Coils

®

 

offer SAFTY ADVANTAGES over 

traditional pre-heat techniques.

Hot Coils

®

 

can be installed quickly and easily. 

The coil provides even heat throughout the weld 

joint and provides better weld platform as heat is 

localized.

Hot Coils

®

 

offers different models and may not 

be exactly as shown in Figures 1 and 2 below.

Thermostat

Plug Receptical

Pin

Figure 1

Figure 2

Summary of Contents for HOT COILS 1200

Page 1: ...HOT COILS MODEL 400 1200 USER MANUAL is a registered trademark of BAIEKUR COILS Ltd Sept 2012...

Page 2: ...1 INDEX SECTION PAGE 1 Introduction 2 2 Limited Warranty 4 3 Quick Reference 5 4 Important Safety Rules 6 5 Operation 9 6 Service 12 7 Replacement Parts 12 8 Specifications 13...

Page 3: ...authority that has jurisdiction Also all insitu piping in a H2S service requires a hydrocarbon bake out prior to cutting or welding specified by authority in place The heater coil in this case expels...

Page 4: ...s to get responses to questions regarding your product 1 Refer to Hot Coils User Guide 2 Contact your Hot Coils dealer with unanswered questions 3 Contact the Hot Coils customer service department at...

Page 5: ...or fitness for particular purpose whether pursuant to the Sale Goods Act the Uniform Commercial Code the commercial code of any Province state or territory or any other statute of any Province state o...

Page 6: ...use the equipment safetly always pay attention to these dangers Indicates a warning concerning operations that if not performed correctly could lead to death or injury to persons In order to use the e...

Page 7: ...tructions in the user s manual before using the heater coil Do NOT use the Hot Coil as a heating element for anything other than the perscribed purpose Do NOT immerse in water or any other liquid or o...

Page 8: ...table below shows the correct size to be used depending on cord length and amperage rating If in doubt use the next heavier cord wire larger in gauge See firgure 3 Always disconnect from power source...

Page 9: ...ng heater coil at elevation that you don t drop unit on someone or on equipment Do not drop hit or abuse the Hot Coil Do not operate coil if it is damaged or malfunctioning This includes but is not li...

Page 10: ...lugs at the 3 o clock position NOTE use proper heater coil for pipe diameter being worked on IMPORTANT WARNING DANGER Read ALL instructions in the user s manual before using the heater coil Damage to...

Page 11: ...et thermostat setting prior to plugging in Hot Coils Dial on thermostat is for guidance only as desired temperature setting will vary with ambient temperature Adjust temperature by using a standard in...

Page 12: ...oved by Quality Assurance you can begin to weld Hot Coils can easily be slid to give you the required access room for welding Note use anti splatter spray or paste on outside shell of Hot Coils to avo...

Page 13: ...Hot Coils to avoid splatter sticking to stainless Clean inside surface with dry cloth Inspect for any damage before and after each use Report any damage to your safety representative or supervisor fo...

Page 14: ...0 min 20 min 20 min Adjustable Thermostat Standard Standard Standard Standard Standard Thermostat Accuracy 2 5 F 2 5 F 2 5 F 2 5 F 2 5 F Coil Wall Thickness 1 75 1 75 1 75 1 75 1 75 45 mm 45 mm 45 mm...

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