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Content

Burner components 
and their function

2

Technical Data

4

General Instructions

5

Maintenance of the Oilburner

6

Instructions Pump Type Suntec 

7

2  Technical Information

Burner components and their function

The EO-B 45-Z /H is a special designed 2-stage
oil-burner to heat the BAGELA Asphalt-Recycler
BA 10000.
The burner casing is manufactured from Silumin.
Fuel-pump and E-motor are flanged to the casing.
Both are coupled with an elastic PERBUNAN-
shaft.
The fan sucts the combustion air via the inlet-sy-
stem through the basket-typ design of the pump-
coupling. Under full-load capacity (burner operati-
on position "3" on the switch board) the combusti-
on-air-supply is adjustet via the air inlet-system.
Under part-load (burner operation position "2" on
the switch board) the air-supply is reduced through
a steering cylinder which moves the damper at the
air supply. The opening angle of the damper is pre-
adjusted with the adjusting screw at the steering
cylinder (see Fig. 1). During operation the air flow
is steered automatically from the pressure in the
fuel pipe. The cylinder is de-aerated before supply.
If needed, it can be de-aerated on site with the aim
of the screw connection on the pressure side.

To operate the burner at both stages the fuel
supply to the two nozzles takes place via 3
magnetic valves (see Fig. 1). A safety valve
(MV1a) and the 2 further valves MV1b and MV2,
which releases the fuel flow. Under full-load mode
the release of the magnetic valve MV2 opens
simultaneously the steering cylinder including the
damper, which releases the total air flow to the
combustion head. At the first start-up or at restart
after a refilled storage tank, all fuel tubes can be
de-aerated by opening the magnetic valve MV3
(see Fig. 1). Procedure:  Press trouble light switch
till the light shines. MV3 is open. After about 4 min.
press  trouble light switch again. Trouble light dims
out. The burner is in full function again.  
The high quality precision-draft-tube is manu-
factured from stainless steel. It is fixed with 2
screws to the burner casing. The nozzle holder is
fitted inside co-axally. For individuell adjustment an
axial positioner device is fitted at the passage of
the burner case.  
The burner operation is steered and controlled
through the control box, which is connected  to the
burner with a plug cable. The proper flame
operation itself is controlled via a foto-cell. 

Domestic gas oil or diesel fuel is
recommended as fuel with cloud points 

 - 

1

°C

to avoid paraffinic crystals. 

Summary of Contents for BA 10000

Page 1: ...8 Kaltenkirchen Tel 49 0 4191 99330 Fax 49 0 4191 993399 e mail info bagela de GERMANY G lzer Stra e 6 19258 Boizenburg Tel 49 0 38847 4080 Fax 49 0 38847 40818 e mail export bagela de GERMANY Bagela...

Page 2: ...General Description 4 4 Procedure for reprocessing broken up asphalt slabs 4 4 1 Set up of recycler for stationary operation 4 4 2 Start up 5 4 3 Charging 5 4 4 Burner operation 5 4 5 Discharging 6 4...

Page 3: ...ings which may interfere with the safe operation of the recycler inform your supervisor immediately 6 If there are any faults which may interfere with safe operation shut down the recycler immediately...

Page 4: ...ner stage max 150 C green pointer Charging Fill asphalt into the recycler until the reading of the hydraulic oil pressure gauge is at 80 bar for processing asphalt lumps or at 60 bar for processing as...

Page 5: ...lers with extra outfit self drive lever for self drive right side backward forward lever for self drive left side backward forward lever for discharge gate lever for charging box lift lower lever for...

Page 6: ...ontal position and the permitted supporting load will not be exceeded 4 Procedure for reprocessing broken up asphalt slabs 4 1 Set up of recycler for stationary operation Before uncoupling from the to...

Page 7: ...ler make sure it is revolving at slow speed To avoid excessive shocks on the structure due to unbalance in the tumbler never move the lever abruptly and in a jerky manner However any shocks due to rou...

Page 8: ...e BA 10000 may only rotate in speed level 1 4 6 Work interruption If the work is to be interrupted for up to thirty minutes discharge the tumbler to one third or half of its contents close the dischar...

Page 9: ...he horizontal half a bubble in the spirit level 5 2 Charging Attention Charge only asphalt fines which have been stored in a dry place Charge the recycler continually to keep the contents at a constan...

Page 10: ...rings check suction line for leaks shut vent cock vacuum gauge remains below 0 4 bar photosensor gets outside light push photosensor into bushing glass side should be towards tumbler pressure gauge a...

Page 11: ...l oil tank replace O rings check suction line for tightness vacuum gauge below 0 4 bar pressure gauge below fuel starvation set pump pressure to 13 bar BA 7 or 16 bar BA 10 13 bar BA 7 16 bar BA 10 re...

Page 12: ...tor moves into the first red field 0 3 to 0 4 bar discard the fouled filter and insert a new one If the filter gets clogged up frequently clean the fuel tank For engine maintenance see separate operat...

Page 13: ...Bagela asphalt recycler asphalt recycler asphalt recycler asphalt recycler Attachment I EC Declaration of Conformity II Technical Data III Two Stage Oil Burner IV Hydraulic Diagram V Electric diagram...

Page 14: ...gnation Type Output Ident No Asphalt Recycler BA 4 10 t h W09 2KB13101 to W09 2KB13699 Legal provisions 98 37 EEC Directive concerning legal regulations of member states for machines Harmonised standa...

Page 15: ...Effect 400 kW Fuel light fuel oil Consumption approx 5 kg to Generator 220 V 2 kVA Output up to max 10 to h Drum filling approx 2000 kg A sound level medium value at a distance of 7 m and 1 m height i...

Page 16: ...Two Stage Oil Burner EO B 45 Z H Special construction for BAGELA Asphalt Recycler Technical Information...

Page 17: ...n site with the aim of the screw connection on the pressure side To operate the burner at both stages the fuel supply to the two nozzles takes place via 3 magnetic valves see Fig 1 A safety valve MV1a...

Page 18: ...n transformer Nozzle assembly 10 Air intake 18 11 12 Air damper Connecting pipe Stage 1 13 14 Connecting pipe Stage 2 Solenoid valves 19 20 21 15 16 Nozzle assembly adjustment Connecting pipe pump 17...

Page 19: ...e Information Output range and Nozzles recommended Burner Oil capacity kg Output kW Mcal h Nozzle Monarch mounted Pump pressure bar EO B 45 Z H 8 5 45 5 101 540 87 464 for 1 stage 5 0 60 R for 2 stage...

Page 20: ...stment is ob tained A whistling sound maybe heard which can be elimi nated or reduced as follows Increase the nozzle as sembly adjustment somewhat The CO2 content and consequently the air volume will...

Page 21: ...6 Technische Information Warning Before doing any service switch off power at the main switch and cut off the oil supply SERVICE OF THE BURNER HEAD The burner should be examined regulary for any sign...

Page 22: ...Instructions Pump Type Suntec A2L 65C 75C EO B 45 Z H Bagela 7...

Page 23: ...Instructions Pump Type Suntec A2L 65C 75C 8 Technical Information...

Page 24: ...Bagela Bagela Bagela asphalt asphalt asphalt asphalt recycler BA 10000 recycler BA 10000 recycler BA 10000 recycler BA 10000 Hydraulic diagram Hydraulic diagram Hydraulic diagram Hydraulic diagram 003...

Page 25: ...alt recycler BA 10000 Electric diagram Electric diagram Electric diagram Electric diagram 003 024 06 Engine protection switch Burner connection plug Burner connection socket Solenoid valves Transforme...

Page 26: ...0 asphalt recycler BA 10000 asphalt recycler BA 10000 asphalt recycler BA 10000 Lighting system 12V Lighting system 12V Lighting system 12V Lighting system 12V 003 014 02 12V 21W 12V 10W number plate...

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