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Bagela

Bagela

Bagela

Bagela

asphalt recycler

asphalt recycler

asphalt recycler

asphalt recycler

BA 7000F / BA 10000

BA 7000F / BA 10000

BA 7000F / BA 10000

BA 7000F / BA 10000

9

TROUBLE OBSERVED

INSTRUMENT READING

POSSIBLE CAUSES

CORRECTION

Burner on, flame on and out at
intervals

temp. control setting too low
safety thermostat actuates

set green pointer to 150 ° C
set red pointer to 180° C
charge the tumbler

malfunction light not on

vacuum gauge exceeds 0,4 bar

fuel starvation

replace filter cartridge and clean filter
strainer
screw off pump cover and clean pump
strainer

Burner on, flame on and out at
intervals
malfunction light on

vacuum gauge below 0,4 bar
pressure gauge oscillates below:
13 bar - BA 7   /   16 bar - BA 10

fuel starvation
pump entrains air

fill up fuel oil tank
replace O-rings
check suction line for tightness

vacuum gauge below 0,4 bar
pressure gauge below:

fuel starvation

set pump pressure to 13 bar - BA 7
or 16 bar - BA 10

13 bar - BA 7   /   16 bar - BA 10

replace pump

Burner on, flame on but tears

incorrect air setting

check basic setting

off

move jet pipe slightly forward or backward
reduce air intake by turning adj. ring

Burner on, flame on in stage 1,
but goes off in stage 2
after a while, the same
happens again
malfunction light remains off

vacuum gauge below 0,4 bar
pressure gauge:
13 bar - BA 7   /   16 bar - BA 10

air in pressure line

unscrew pressure line at control cylinder ,
switch on burner, flame goes on and out
after long intervals; as soon as fuel oil
flows out without air bubbles, close
pressure line

too much air intake

close air flap of stage 2 a little

Black smoke comes out of the
burner

too little air intake

increase air intake

Blue smoke comes out of the
burner

too much air intake

decrease air intake

Summary of Contents for BA 10000

Page 1: ...8 Kaltenkirchen Tel 49 0 4191 99330 Fax 49 0 4191 993399 e mail info bagela de GERMANY G lzer Stra e 6 19258 Boizenburg Tel 49 0 38847 4080 Fax 49 0 38847 40818 e mail export bagela de GERMANY Bagela...

Page 2: ...General Description 4 4 Procedure for reprocessing broken up asphalt slabs 4 4 1 Set up of recycler for stationary operation 4 4 2 Start up 5 4 3 Charging 5 4 4 Burner operation 5 4 5 Discharging 6 4...

Page 3: ...ings which may interfere with the safe operation of the recycler inform your supervisor immediately 6 If there are any faults which may interfere with safe operation shut down the recycler immediately...

Page 4: ...ner stage max 150 C green pointer Charging Fill asphalt into the recycler until the reading of the hydraulic oil pressure gauge is at 80 bar for processing asphalt lumps or at 60 bar for processing as...

Page 5: ...lers with extra outfit self drive lever for self drive right side backward forward lever for self drive left side backward forward lever for discharge gate lever for charging box lift lower lever for...

Page 6: ...ontal position and the permitted supporting load will not be exceeded 4 Procedure for reprocessing broken up asphalt slabs 4 1 Set up of recycler for stationary operation Before uncoupling from the to...

Page 7: ...ler make sure it is revolving at slow speed To avoid excessive shocks on the structure due to unbalance in the tumbler never move the lever abruptly and in a jerky manner However any shocks due to rou...

Page 8: ...e BA 10000 may only rotate in speed level 1 4 6 Work interruption If the work is to be interrupted for up to thirty minutes discharge the tumbler to one third or half of its contents close the dischar...

Page 9: ...he horizontal half a bubble in the spirit level 5 2 Charging Attention Charge only asphalt fines which have been stored in a dry place Charge the recycler continually to keep the contents at a constan...

Page 10: ...rings check suction line for leaks shut vent cock vacuum gauge remains below 0 4 bar photosensor gets outside light push photosensor into bushing glass side should be towards tumbler pressure gauge a...

Page 11: ...l oil tank replace O rings check suction line for tightness vacuum gauge below 0 4 bar pressure gauge below fuel starvation set pump pressure to 13 bar BA 7 or 16 bar BA 10 13 bar BA 7 16 bar BA 10 re...

Page 12: ...tor moves into the first red field 0 3 to 0 4 bar discard the fouled filter and insert a new one If the filter gets clogged up frequently clean the fuel tank For engine maintenance see separate operat...

Page 13: ...Bagela asphalt recycler asphalt recycler asphalt recycler asphalt recycler Attachment I EC Declaration of Conformity II Technical Data III Two Stage Oil Burner IV Hydraulic Diagram V Electric diagram...

Page 14: ...gnation Type Output Ident No Asphalt Recycler BA 4 10 t h W09 2KB13101 to W09 2KB13699 Legal provisions 98 37 EEC Directive concerning legal regulations of member states for machines Harmonised standa...

Page 15: ...Effect 400 kW Fuel light fuel oil Consumption approx 5 kg to Generator 220 V 2 kVA Output up to max 10 to h Drum filling approx 2000 kg A sound level medium value at a distance of 7 m and 1 m height i...

Page 16: ...Two Stage Oil Burner EO B 45 Z H Special construction for BAGELA Asphalt Recycler Technical Information...

Page 17: ...n site with the aim of the screw connection on the pressure side To operate the burner at both stages the fuel supply to the two nozzles takes place via 3 magnetic valves see Fig 1 A safety valve MV1a...

Page 18: ...n transformer Nozzle assembly 10 Air intake 18 11 12 Air damper Connecting pipe Stage 1 13 14 Connecting pipe Stage 2 Solenoid valves 19 20 21 15 16 Nozzle assembly adjustment Connecting pipe pump 17...

Page 19: ...e Information Output range and Nozzles recommended Burner Oil capacity kg Output kW Mcal h Nozzle Monarch mounted Pump pressure bar EO B 45 Z H 8 5 45 5 101 540 87 464 for 1 stage 5 0 60 R for 2 stage...

Page 20: ...stment is ob tained A whistling sound maybe heard which can be elimi nated or reduced as follows Increase the nozzle as sembly adjustment somewhat The CO2 content and consequently the air volume will...

Page 21: ...6 Technische Information Warning Before doing any service switch off power at the main switch and cut off the oil supply SERVICE OF THE BURNER HEAD The burner should be examined regulary for any sign...

Page 22: ...Instructions Pump Type Suntec A2L 65C 75C EO B 45 Z H Bagela 7...

Page 23: ...Instructions Pump Type Suntec A2L 65C 75C 8 Technical Information...

Page 24: ...Bagela Bagela Bagela asphalt asphalt asphalt asphalt recycler BA 10000 recycler BA 10000 recycler BA 10000 recycler BA 10000 Hydraulic diagram Hydraulic diagram Hydraulic diagram Hydraulic diagram 003...

Page 25: ...alt recycler BA 10000 Electric diagram Electric diagram Electric diagram Electric diagram 003 024 06 Engine protection switch Burner connection plug Burner connection socket Solenoid valves Transforme...

Page 26: ...0 asphalt recycler BA 10000 asphalt recycler BA 10000 asphalt recycler BA 10000 Lighting system 12V Lighting system 12V Lighting system 12V Lighting system 12V 003 014 02 12V 21W 12V 10W number plate...

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