Badger Meter SDI Series User Manual Download Page 5

INTRODUCTION

The Data Industrial® SDI Series impeller flow sensor offers unparalleled performance for liquid flow measurement in closed 

pipe systems in an easy to install economical package . Impeller sensors offer a quick response to changes in flow rate and 

are well suited to flow control and batch type applications in addition to flow monitoring . The four-bladed impeller design is 

rugged, non-fouling and does not require custom calibration .
Coupled with the proprietary patented digital detection circuit, the sensor measures flows from 1 .0 fps to over 20 fps, 

regardless of the conductivity or turbidity of the liquid .
The battery powered versions are a complete flow measuring system providing a programmable display of rate, total or both 

powered by a “C” sized lithium battery . Options include a scalable pulse output and a data logger .

MODELS AVAILABLE

Direct insert sensor models

 are installed in piping configurations that are not in service or under pressure . 

Hot tap insert sensor models

 feature isolation valves and mounting hardware to install or remove the sensor from a pipeline 

that would be difficult to shut down or drain . In a true “hot tap” installation the sensor is mounted in the pipe under pressure 

by attaching a service saddle or weld-on fitting to the pipe and mounting the isolating valve and nipple to the threaded 

connection . A hole is then cut in the wall of the pipe through the valve using a commercial tapping machine with a  

1 in . (25 mm) size shell cutter . Once the hole is cut, the tapping machine is removed and the valve is shut . Then the sensor 

assembly is mounted to the isolation valve and extended into the pipeline to measure flow . 
Even in new construction a hot tap sensor may be appropriate for service considerations .
The small stem diameter allows the sensor to be inserted into the pressurized pipeline by hand without the need for an 

installation tool . The mounting hardware holds the sensor firmly in place at the correct depth and alignment .

ELECTRONIC OUTPUTS

Scaled Pulse Output

The scaled pulse is produced by an onboard micro-controller for precise, accurate outputs . This option may be programmed 

to produce a solid state contact closure scaled to any number of engineering units of measure . Sensors may be 

preprogrammed at the factory or field programmed using the ASDIB-20 SDI programming kit and Windows

®

-based software 

program . All information is stored in the flow sensor non-volatile memory .

Introduction 

Page 5 

May 2017

SEN-UM-00217-EN-10

Summary of Contents for SDI Series

Page 1: ...Flow Sensors Insert Style Flow Sensors SDI Series Battery Powered SEN UM 00217 EN 10 May 2017 User Manual...

Page 2: ...Flow Sensors Insert Style Flow Sensors SDI Series Battery Powered Page ii May 2017 SEN UM 00217 EN 10...

Page 3: ...d Ordering Matrix 6 Display Options 6 Mechanical Installation 7 Installation for Direct Insert Models 8 Installation for Hot Tap models 10 Programming 15 Customer Reference Number Tables 17 K Offset T...

Page 4: ...Flow Sensors Insert Style Flow Sensors SDI Series Battery Powered Page iv May 2017 SEN UM 00217 EN 10...

Page 5: ...rue hot tap installation the sensor is mounted in the pipe under pressure by attaching a service saddle or weld on fitting to the pipe and mounting the isolating valve and nipple to the threaded conne...

Page 6: ...R Stainless Steel 0 BEARING Torlon 0 Figure 1 Battery operated ordering matrix Pipe size for reference only Depending on pipe size tapping saddle or existing hardware longer sensor length may be requi...

Page 7: ...ebris will interfere then the sensor should be located around the pipe from the top preferably not more than 45 degrees from top dead center The sensor should never be located at the bottom of the pip...

Page 8: ...1 is intended for nominal pipe diameters from 1 1 2 10 in 38 254 mm and the D2 for pipe diameters from 12 36 in 30 91 cm However pipe with extra thick walls existing linings or unusual tapping hardwar...

Page 9: ...r along the shaft until its bottom surface is at the mark on the stem Tighten the cap screw on the collar When the sensor is reassembled this will set the insertion depth of the sensor 5 Attach the se...

Page 10: ...ipe diameters from 12 36 in 30 91 cm and stem length H3 is for nominal pipe diameters from 36 in and up However pipe with extra thick walls existing linings or unusual tapping hardware may require lon...

Page 11: ...ded for drilling through a 1 in ball valve cannot be used 6 Attach the tapping machine to the tapping adapter Ensure that all connections and seals are tight 7 Slowly open the valve by rotating the ha...

Page 12: ...e pipe by pushing against the top of the electronics housing with a slight twisting motion until the stem collar meets the cover The force required to push the sensor into the pipeline is approximatel...

Page 13: ...ensor accessible by removing the side cover battery holder The battery is held in a spring clip attached to the cover The required battery is a 3V lithium C size that can be purchased through Badger M...

Page 14: ...is an open collector transistor closure with a maximum sinking current of 100 mA The cable that plugs into the existing pigtail from the PC board is PN 807021 Power Connector Attach DI 3V Lithium only...

Page 15: ...ect the PC to the SDI with the ASDIB 20 SDI programming kit Plug in the RJ11 plug from the ASDIB 20 kit to the RJ11 socket on Battery Powered SDI Connect the DB9 connector of the ASDIB 20 kit to the P...

Page 16: ...progress It may take up to 1 1 2 minutes to program the Battery Powered SDI When the status bar says updated the Battery Powered SDI is programmed NOTE 2 N After you press Exit it takes about 10 seco...

Page 17: ...1 73 3 1 32 0 316 1 83 3 1 32 8 in 8 625 Wall Insertion Depth Customer Ref 0 148 2 50 3 17 32 0 148 2 50 3 17 32 0 322 2 39 3 19 32 0 322 2 39 3 19 32 0 500 2 29 3 21 32 0 410 2 40 3 11 16 10 in 10 7...

Page 18: ...8 1 7 16 0 060 0 49 1 7 16 0 049 0 50 1 7 16 0 042 0 51 1 7 16 2 in 2 125 Wall Insertion Depth Customer Ref 0 083 0 72 1 11 16 0 070 0 73 1 11 16 0 058 0 74 1 11 16 0 042 0 76 1 11 16 2 1 2 in 2 625 W...

Page 19: ...6 8 in 9 050 Wall Insertion Depth Customer Ref 0 362 2 50 3 23 32 10 in 11 100 Wall Insertion Depth Customer Ref 0 444 3 06 4 3 8 12 in 13 200 Wall Insertion Depth Customer Ref 0 528 3 64 5 1 16 For o...

Page 20: ...2 681251 15 359217 2 681251 14 116608 2 693176 14 116608 2 693176 12 779132 2 904373 12 779132 2 904373 12 in 12 750 K Offset 22 687525 5 074024 22 687525 5 074024 22 492687 4 969576 22 492687 4 96957...

Page 21: ...fset Ductile Iron Because of the variety of iron pipe classes sizes and wall thicknesses consult the factory for customer reference number Pipe O D Schedule or pipe O D I D or Pipe O D and wall thickn...

Page 22: ...38 mm diameter and up Accuracy Standard to 1 of rate over optimum flow range Straight Pipe Requirement Install sensor in straight pipe section with a minimum distance of 10 diameters upstream and 5 d...

Page 23: ...a Short Circuit Current 50 mA typical n a 100 mA For direction 100 mA 100 mA 100 mA Output Frequency 800 Hz max n a Scaled by customer n a Scaled by customer Scaled by customer Output Pulse Width 5 m...

Page 24: ...Inn CP 01050 M xico DF M xico 52 55 5662 0882 Europe Eastern Europe Branch Office for Poland Latvia Lithuania Estonia Ukraine Belarus Badger Meter Europe ul Korfantego 6 44 193 Knur w Poland 48 32 236...

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