Badger Meter PC100 Installation And Operation Manual Download Page 7

The following diagrams show how to wire the (2) relay

outputs of the PC100. Each relay has a single set of form C
contacts (one normally open and one normally closed).
Relay outputs are typically used to energize or de-energize
solenoids in valves, motors, pumps, and alarms.

CAUTION:  Because the relays may be switching high

power devices, DO NOT use the PC100 AC power supply to
power valves or pumps. This might generate electrical noise
and could damage the processor

.

TYPICAL APPLICATIONS

• SINGLE STAGE VALVE CONNECTION

Always use Relay K2 when connecting to a single stage

valve. At the preset batch point the relay will be de-ener-
gized, cutting power to the valve solenoid and causing the
valve to shut off.

• MAIN PUMP CONNECTION

Relay K2 is connected to the pump motor to energize at

the beginning of the batch and de-energize at the end. If
used with a one stage valve, use Relay K1 and program
prewarn to zero (0). (See page15.)

• TWO STAGE VALVE CONNECTION

Relay K1 is connected to the first stage valve solenoid to

partially close the valve and Relay K2 is connected to the
second stage for final valve shutdown.

OPTIONAL APPLICATIONS

• FEED PUMP CONNECTION

Relay K1 can be connected to a feed pump to inject or add

fluids to the main batch on a preset time basis. (Refer to F32)

• HI AND/OR LOW FLOW ALARM

Relay K1 can be connected to an alarm to provide a

permanent or temporary warning signal when a low or hi
flow preset point has been exceeded. To do this, move wire
from terminal #8 and connect to terminal #7. See how to
program the hi and low flow set points on page 14.

7

• OPEN COLLECTOR OUTPUT (Type C)

PFT2E, PFT3E, FT1E transmitters and meter mount

PC100 sensors generate output signals from a current
sinking NPN (open collector) transistor. The PC100 pro-
vides the necessary DC power from terminal #20 only when
on AC main power.

• FT420XP (TYPE D)

This transmitter has dual output, a 4-20 mA analog signal,

and an unscaled open collector transistor pulse.

• PFT3 (TYPE E)

This transmitter consists of a Reed switch sensor which

generates contact bounce. It is similar in operating to a Type
A-2 transmitter.

Therefore, installation of a jumper between terminals

#12 and #13 is required. This effectively filters the unwanted
extra closures caused by contact bounce. (Jumper termi-
nals #11 and #12 if using transmitter input 2 on terminal
#10).

HOW TO  CONNECT VALVES,
MOTORS, PUMPS AND ALARMS

 

 

FT420XP

 

Summary of Contents for PC100

Page 1: ...n Manual BadgerMeter Inc Model PC100 SERVICE INFORMATION FILE MANUAL FOR FUTURE REFERENCE AND SERVICE Serial Number Date Installed Service Line Operator IMPORTANT Read this manual before attempting an...

Page 2: ...2...

Page 3: ...OPTIONAL PROGRAMMING Display FLOW RATE instead of BATCH COUNT 13 LIMIT the batch size that can be programmed 15 AUTORECYCLE to repeat batches automatically 15 AUTOADJUST to compensate for valve overr...

Page 4: ...put 17 Start Command 35 Serial Data Output 18 Pulse Input Doubler 36 Serial Data Output CAUTION Topreventaccidents powerconnectionshould HOW TO UNPACK ASSEMBLE AND INSTALL THE PC100 4 Note K1 relay co...

Page 5: ...a maximum humidity of 85 non condensing Select a mount ing location with proper ventilation Warning To prevent the danger of electrical shock or explosion turn off the power in any circuits that may i...

Page 6: ...ng transmitter input 2 on terminal 10 EPT1XP PEPT1 TYPE B These models require that a special current regulator supplied with the transmitter be installed exactly as shown Reversing the polarity will...

Page 7: ...stage for final valve shutdown OPTIONAL APPLICATIONS FEED PUMP CONNECTION Relay K1 can be connected to a feed pump to inject or add fluidstothemainbatchonapresettimebasis RefertoF32 HI AND OR LOW FLOW...

Page 8: ...Batch Signal Can be used to totalize batches or cycle runs during a period of time or to cascade several PC100s so that one PC100 can start when the other finishes This signal duration is adjustable F...

Page 9: ...input of the next unit Serial connection will be interrupted to all units if the power supply fails on any one of the PC100s To prevent this from happening you may want to connect a communications rel...

Page 10: ...eturn the display to batch count The 5 key is used to display the instanta neous flow rate in GPM LPM etc The 0 key is used to RESUME operation from the point where a STOP command was received To View...

Page 11: ...ode Enable 13 35 Serial Output Select Pulse or Information 17 36 Pulse Output Width 1 to 99 ms 13 37 Rate Output Latch 16 lower digits ProgramingthePC100isverysimple Exceptforprogram ming batch preset...

Page 12: ...talize the number of batches run for a period of time day week year or shift If connected to terminal 17 a second PC100 it can be used to start The display will show Once all wiring has been completed...

Page 13: ...ction is activated code 1 the PC100 can only be used as a rate indicator and totalizer All batch functions will be inactive The display will default to rate of flow FUNCTION 18 SCALE FACTOR CALCULATIO...

Page 14: ...nctions by scrolling up or down but you will not be able to enable or disable them To operate this function press FUNCTION 41 ENTER At this point you will see the three digits to the right The two dig...

Page 15: ...prewarn signal is used to control an alarm or a feed pump the signal duration can be programmed from 1 to 99 seconds Never use the time out if K1 is connected to the first stage of a valve FUNCTION 1...

Page 16: ...etpoint is lower than the Hi setpoint If not the display will flash zeros and if con nected to a printer or computer an ERROR message will be transmitted FUNCTION 37 RATE OUTPUT LATCH The choices are...

Page 17: ...1 second and 1 for 1 second FUNCTION 63 PRINT ON START AND OR STOP Program 1 to print on START Program 2 to print on STOP Program 3 to print both on START and on STOP FUNCTION 64 PRINT COMMAND Progra...

Page 18: ...visible count on the display when scale factor 1 5 Wrong scale factor 5 Check scale factor calculation i e if programmed 0001 instead of 1 0000 unit will wait for 1000 pulses before decrementing count...

Page 19: ...the unit is still not functioning appropriately There is the possibility that some internal component has been damaged and it is preventing normal operation At this point it is recommended that you ru...

Page 20: ...ithout notice except to the extent an outstanding bid obligation exists BadgerMeter Inc P O Box 245036 Milwaukee WI 53224 9536 Telephone 414 355 0400 877 243 1010 Fax 414 355 7499 866 613 9305 www bad...

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