Badger Meter PC100 Installation And Operation Manual Download Page 14

ERROR CALIBRATION

To recalibrate the scale factor due to system error

caused by meter wear or fluid viscosity changes, follow this
procedure:

If necessary, modify the metering system so you can

collect the fluid after it flows through the meter during the
calibration procedure. You must be able to accurately weigh
or measure the fluid that passes through the meter. Be sure
there is sufficient back pressure to assure that the meter is
always filled with fluid.

Program a batch value into the PC100 that is larger than

the capacity of the vessel that will contain the fluid.

Push the START button on the PC100. Press the STOP

button when the fluid nears the capacity of the vessel you
are filling. Be careful not to overflow the vessel.

Accurately measure the fluid in the vessel. Observe the

PC100 display, and determine the quantity of fluid delivered
as determined by the PC100 reading.

Repeat the procedure two or more times to determine if

you have repeatability. You cannot recalibrate unless you
have repeatability. If you system is not repeatable, it is
probably due to mechanical problems with one or more
system components.

If your system is repeatable, use the following formula to

determine the new scale factor:

Quantity Delivered in Vessel

x

Old Scale

=

New Scale

Quantity Indicated on PC100

Factor

Factor

Use function #18 to enter the new scale factor into the

PC100.

FUNCTION # 

41

:  ENABLE, DISABLE FUNCTIONS

This function allows you to enable or disable the opera-

tion of any one or combination of functions in order to
prevent accidental reprogramming or unwanted tampering
of the unit.

Note: Wiring a jumper or keylock switch across terminals

#15 and #12 will effectively restrict the use of this function.
You will be able to view the functions by scrolling up or down
but you will not be able to enable or disable them.

To operate this function, press: FUNCTION 41 ENTER. At

this point, you will see the three digits to the right. The two
digits to the left represent the function and the digit to the
right of the decimal point is a 1 if the function is enabled or

a 0 if disabled.

Press 0 to scroll up (functions 01.1, 10.1,12.1.....etc.)

Release the key to stop at the desired function. To disable or
enable that particular function, press ENTER. The first digit
will then change from 1 to 0 or from 0 to 1.

To scroll down (functions 12, 10, 1, 67, 66, etc.), press key

9. Press 2 to return to batch count or FUNCTION to continue
programming of other functions.

FUNCTION # 

44: 

 DISABLE STOP

This function is used to disable the front panel STOP

command. Disabling the front panel STOP prevents acciden-
tal stopping of the process. The remote STOP can be con-
nected for supervised emergency STOP operation.

Program function #44 at 1 to disable. While disabled the

STOP command can still be used to clear a FAIL SAFE
condition (see function #30).

FUNCTION # 

45: 

 DISABLE RESUME

This function is used to disable the front panel RESUME

command. Disabling the RESUME command can prevent
accidental restarting of a bad batch without supervision.
This function can still be controlled remotely. Program the
code to 1 to disable.

FUNCTION # 

46:

  DISABLE START

This function is used to disable the front panel START

command. Program the code to 1 to disable. Once disabled,
this function cannot be operated through the front panel
nor remotely. Disable START only when using the PC100 as
a nonresettable totalizer.

FUNCTION #

 43: 

 FACTORY DEFAULT

Programming this function to 1 will reprogram all func-

tions to the values set at the factory:

#18

Scale Factor = 1.0000

#20

Flow Rate In = Units Per Minute (1)

#36

Totalizer Output = 15 ms (1)

#50

Count Mode = DOWN (2)

#51

Reset/Preset = Go to batch on down;
go to zero on up

#41

All Functions Enabled (1)

14

Summary of Contents for PC100

Page 1: ...n Manual BadgerMeter Inc Model PC100 SERVICE INFORMATION FILE MANUAL FOR FUTURE REFERENCE AND SERVICE Serial Number Date Installed Service Line Operator IMPORTANT Read this manual before attempting an...

Page 2: ...2...

Page 3: ...OPTIONAL PROGRAMMING Display FLOW RATE instead of BATCH COUNT 13 LIMIT the batch size that can be programmed 15 AUTORECYCLE to repeat batches automatically 15 AUTOADJUST to compensate for valve overr...

Page 4: ...put 17 Start Command 35 Serial Data Output 18 Pulse Input Doubler 36 Serial Data Output CAUTION Topreventaccidents powerconnectionshould HOW TO UNPACK ASSEMBLE AND INSTALL THE PC100 4 Note K1 relay co...

Page 5: ...a maximum humidity of 85 non condensing Select a mount ing location with proper ventilation Warning To prevent the danger of electrical shock or explosion turn off the power in any circuits that may i...

Page 6: ...ng transmitter input 2 on terminal 10 EPT1XP PEPT1 TYPE B These models require that a special current regulator supplied with the transmitter be installed exactly as shown Reversing the polarity will...

Page 7: ...stage for final valve shutdown OPTIONAL APPLICATIONS FEED PUMP CONNECTION Relay K1 can be connected to a feed pump to inject or add fluidstothemainbatchonapresettimebasis RefertoF32 HI AND OR LOW FLOW...

Page 8: ...Batch Signal Can be used to totalize batches or cycle runs during a period of time or to cascade several PC100s so that one PC100 can start when the other finishes This signal duration is adjustable F...

Page 9: ...input of the next unit Serial connection will be interrupted to all units if the power supply fails on any one of the PC100s To prevent this from happening you may want to connect a communications rel...

Page 10: ...eturn the display to batch count The 5 key is used to display the instanta neous flow rate in GPM LPM etc The 0 key is used to RESUME operation from the point where a STOP command was received To View...

Page 11: ...ode Enable 13 35 Serial Output Select Pulse or Information 17 36 Pulse Output Width 1 to 99 ms 13 37 Rate Output Latch 16 lower digits ProgramingthePC100isverysimple Exceptforprogram ming batch preset...

Page 12: ...talize the number of batches run for a period of time day week year or shift If connected to terminal 17 a second PC100 it can be used to start The display will show Once all wiring has been completed...

Page 13: ...ction is activated code 1 the PC100 can only be used as a rate indicator and totalizer All batch functions will be inactive The display will default to rate of flow FUNCTION 18 SCALE FACTOR CALCULATIO...

Page 14: ...nctions by scrolling up or down but you will not be able to enable or disable them To operate this function press FUNCTION 41 ENTER At this point you will see the three digits to the right The two dig...

Page 15: ...prewarn signal is used to control an alarm or a feed pump the signal duration can be programmed from 1 to 99 seconds Never use the time out if K1 is connected to the first stage of a valve FUNCTION 1...

Page 16: ...etpoint is lower than the Hi setpoint If not the display will flash zeros and if con nected to a printer or computer an ERROR message will be transmitted FUNCTION 37 RATE OUTPUT LATCH The choices are...

Page 17: ...1 second and 1 for 1 second FUNCTION 63 PRINT ON START AND OR STOP Program 1 to print on START Program 2 to print on STOP Program 3 to print both on START and on STOP FUNCTION 64 PRINT COMMAND Progra...

Page 18: ...visible count on the display when scale factor 1 5 Wrong scale factor 5 Check scale factor calculation i e if programmed 0001 instead of 1 0000 unit will wait for 1000 pulses before decrementing count...

Page 19: ...the unit is still not functioning appropriately There is the possibility that some internal component has been damaged and it is preventing normal operation At this point it is recommended that you ru...

Page 20: ...ithout notice except to the extent an outstanding bid obligation exists BadgerMeter Inc P O Box 245036 Milwaukee WI 53224 9536 Telephone 414 355 0400 877 243 1010 Fax 414 355 7499 866 613 9305 www bad...

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