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Installation & Operation Manual

Overview

This manual contains installation and programming instructions for the ORION® SE Gateway Transceiver.

Proper performance and reliability of the ORION® SE Gateway Transceiver depends upon installation in accordance with these 

instructions.

Product Description

The ORION® SE Gateway Transceiver is an easy-to-install/deploy unit that collects metering data from the ORION meter 

endpoints in the area. The ORION® SE Gateway utilizes a Cellular, LAN or Wi-Fi network backhaul to send the requested 

metering data back to the utility where the data can be used to better manage the utility's operation and provide important 

data for improved customer service. The ReadCenter® Reading Data Management Software manages this data transfer 

process and includes a myriad of tools and standard reports, as well as the ability to create any user-defined reports.

Product Unpacking and Inspection

Upon receipt of the product, perform the following unpacking and inspection procedures:

NOTE: If damage to the shipping container is evident upon receipt, request the carrier to be present when the product is 

unpacked.

Carefully open the shipping package, follow any instructions that may be marked on the exterior.  Remove all cushioning 

material surrounding the product and carefully lift the product from the package.

Retain the package and all packing material for possible use in reshipment or storage.

Visually inspect the product and applicable accessories for any physical damage such as scratches, loose or broken parts, or 

any other sign of damage that may have occurred during shipment.

NOTE: If damage is found, request an inspection by the carrier’s agent within 48 hours of delivery and file a claim with the 

carrier. A claim for equipment damage in transit is the sole responsibility of the purchaser.

License Requirements

This device complies with Part 15 of FCC Rules. Operation of this device is subject to the following conditions: (1) This device 

may not cause harmful interference, and (2) this device must accept any interference received, including interference that 

may cause undesired operation. 

No FCC license is required by a utility to operate an ORION SE meter reading system.

Any changes made, but not approved by Badger Meter, can void the user’s authority to operate the equipment.

In accordance with FCC Regulations, “Code of Federal Regulations” Title 47, Part 2, Subpart J, Section 1091, transmitters pass 

the requirements pertaining to RF radiation exposure. However, to avoid public exposure in excess of limits for general 

population (uncontrolled exposure), a 40 centimeter distance between the transmitter and the body of the user must be 

maintained during testing.

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Summary of Contents for ORION SE

Page 1: ...ORION SE Gateway Transceiver Installation Operation Manual ORI IOM 60 January 11 2011 2 30 PM 62014 xxx Rev 1 IMPORTANT This manual contains important information READ AND KEEP FOR REFERENCE ...

Page 2: ...ORION SE Gateway Transceiver Page ii 1 11 ...

Page 3: ... Materials 6 Installation Procedure 7 MMK Bracket Mounting 7 BAND IT Mini Brack It Mounting 9 Assembly Instructions for M12 Connector Power Source 10 Connector Part Names 10 Electrical Network Installations 12 GPRS Wi Fi Installation 12 LAN Installation 13 POWER REQUIREMENTS 14 AC Power 14 Battery Installation Replacement 15 Battery Disposal 16 Software Configuration 17 Page iii 1 11 ...

Page 4: ...ORION SE Gateway Transceiver Page iv 1 11 ...

Page 5: ...material surrounding the product and carefully lift the product from the package Retain the package and all packing material for possible use in reshipment or storage Visually inspect the product and applicable accessories for any physical damage such as scratches loose or broken parts or any other sign of damage that may have occurred during shipment NOTE If damage is found request an inspection ...

Page 6: ... equipment for attaching a ORION SE Gateway Transceiver to a pole Figure 1 Transceiver Components Tools and Materials Philips 2 screwdriver Precision slotted screwdriver 2 5mm 094 Two 9 16 or adjustable wrenches for mounting MMK bracket standard mounting Band IT tool and instructions and a 1 2 wrench large pole mounting Transceiver Enclosure Cover Antennas Mast Page 6 1 11 ...

Page 7: ...igure 1 3 Tighten the antennas to the full o ring compression by hand MMK Bracket Mounting This mounting equipment is sized to mount the Gateway Transceiver on a 2 5 8 inch maximum diameter mast 1 Open the two bags of mounting equipment 2 Place two bolts 3 8 16 X 5 inches through the holes in the top and bottom of the transceiver Use the side holes for horizontal installation 3 Place a clamp onto ...

Page 8: ... on the bolts Figure 3 Transceiver Positioning and Clamp 7 Place another lock washer and nut on each bolt and tighten the bolts 8 Repeat Steps 1 through 7 for attaching the same hardware to the bottom of the Transceiver Figure 4 Completed Transceiver Mounting Left Side Right Side Page 8 1 11 ...

Page 9: ...ateway Transceiver on a pole gather the banding and locking equipment Badger Meter part number 66042 004 Figure 5 Banding and Locking Equipment 2 Locate the BAND IT tool and supplied installation instructions Badger Meter part number 66042 006 Figure 6 BAND IT Tool 3 Follow the enclosed BAND IT supplied installation instructions for attaching the Gateway Transceiver to a pole 1 11 Page 9 ...

Page 10: ... Names Figure 8 Connector Parts 1 Push the pressure nut clamping cage cable seal sleeve with o ring and coupling sleeve onto the cable Figure 9 Connector Parts on Cable NOTE Align the female insert tab slot with the coupling sleeve slot Figure 10 Slot Alignment Female Insert Coupling Sleeve Sleeve w O ring Cable Seal Clamping Cage Pressure Nut Sleeve w O ring Cable Seal Clamping Cage Pressure Nut ...

Page 11: ... with the outer jacket 4 Strip the ends of the six 6 wires to a length of 0 16 inch Twist the conductors on each wire 5 Shorten the drain bare wire no insulation to 0 65 inches 6 Insert the cable through the coupling sleeve 7 Attach the wires to the female insert WIRE FEMALE INSERT CONNECTOR White 4 Drain 8 Black 3 Blue 7 Red 1 Green 5 Brown 2 1 11 Page 11 ...

Page 12: ...lectrical codes installed to be accessible by authorized personnel from ground level Minimum Enclosure size 12 x 10 x 6 Your NEMA enclosure should contain a hole large enough to pass the ORION SE Gateway Transceiver power communication cable through The hole must be sealed with the appropriate NEMA 4x approved cord or conduit sealing device Outlets and enclosure not included Page 12 1 11 ...

Page 13: ...Installation Operation Manual LAN Installation Figure 13 LAN Connections with Separate AC Power Figure 14 LAN Connections POE 1 11 Page 13 ...

Page 14: ...le large enough to pass the ORION SE Gateway Transceiver power communication cable through The hole must be sealed with the appropriate NEMA 4x approved cord or conduit sealing device Outlets and enclosure not included POWER REQUIREMENTS AC Power Badger Meter provides a DC to AC power supply which plugs into a standard three prong 110VAC outlet If you are powering the Gateway Transceiver directly ...

Page 15: ... on Cover Off Figure 15 Enclosure Cover Removal 2 Squeeze the connector latch on the battery connector on the circuit board and clarefully pull on the connector to remove it from the circuit board pins contacts Do NOT pull on the connector wires If the connector is stuck it may need to be gently rocked back and forth while pulling Figure 16 Battery Connector 3 Remove battery from unit and safely d...

Page 16: ... so that the connector latch engages Verify proper connector polarity is observed see Figure 16 Battery Connector on page 15 6 Install the new enclosure cover provided with the battery kit Tighten each of the four cover screws DO NOT over tighten Battery Disposal Dispose of the used battery per the local environmental standards for non spillable lead acid batteries Badger Meter does not perform ba...

Page 17: ...roper settings during re configuration 1 Open The GatewayConfigure exe software 2 Select from the Gateway Type drop down menu 3 Select Serial from the Connection menu 4 Leave the Cmd Timeout set to 10 5 Select the appropriate COM Port 6 Select the appropriate Baud rate 9600 for serial 115200 for USB 7 Click on the Connect button For the TCP Connection 8 On the GatewayConfigure Passkey window leave...

Page 18: ...e gateway ID number when it appears and then click the Select button For the Serial Connection 11 View the Gateway Select screen Note If the Gateway Select screen indicates an error due to an unsuccessful gateway connection click the Retry button Page 18 1 11 ...

Page 19: ...Installation Operation Manual 12 Click the Select button to open the Gateway Configuration screen 1 11 Page 19 ...

Page 20: ...tem specifications without notice except to the extent an outstanding contractual obligation exists Badger Meter P O Box 245036 Milwaukee Wisconsin 53224 9536 800 876 3837 infocentral badgermeter com www badgermeter com ORION is a registered trademarks of Badger Meter Inc Other trademarks appearing in this document are the property of their respective entities Copyright 2011 Badger Meter Inc All r...

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