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Scope of this manual

Page 5 

April 2017

CTL-UM-01028-EN-03

SCOPE OF THIS MANUAL

The sections in this manual have been arranged in such a way that you can, step by step, install, program, operate and when 

required, troubleshoot the instrument  

MPOOTANT

I

Read this manual carefully before attempting any installation or operation.  

Keep the manual in an accessible location for future reference. 

Safety Terminology and Symbols

 

Indicates a hazardous situation, which, if not avoided, is estimated to be capable of causing death or serious personal injury 

 

Indicates a hazardous situation, which, if not avoided, could result in severe personal injury or death 

 

Indicates a hazardous situation, which, if not avoided, is estimated to be capable of causing minor or moderate personal 

injury or damage to property  

CB-30 BATCH CONTOOLLEO DESCOIPTION

The CB-30 is a batch controller that accepts a signal input from the meter transmitter, scales it to the desired unit of measure 

and—at a preset point(s)—sends a signal to operate the flow valve 
Other features include: automatic compensation for valve overrun, batch size limit, fail-safe shutdown, and manual batching 

UNPACKING, ASSEMBLING AND INSTALLING THE CB-30

Unpacking the CB-30

OTEE:

N

If damage to the shipping container is obvious, request that the carrier be present when the product is unpacked  All 

claims for equipment damage during transit are the sole responsibility of the recipient 

After carefully unpacking the unit, check for any visible sign of damage  If found, notify the carrier for insurance purposes and 

call the factory for possible replacement  Keep all packing material in the event that the unit must be returned to the factory 

OTEE:

N

Operating temperature is 32…130° F (0…55° C) with a maximum humidity of 85% non condensing  Always select a 

mounting location with proper ventilation and environmental protection 

 5.63 in.

(138 mm) 

 

 2.64 in.

(67 mm) 

Panel Cutout

 2.83” (72 mm) 

5.67” (144 mm) 

Figure 1:  Panel Cutout and Mounting Dimensions

Summary of Contents for CB-30

Page 1: ...CTL UM 01028 EN 03 April 2017 Batch Controller Model CB 30 User Manual...

Page 2: ...Batch Controller Model CB 30 Page 2 April 2017 CTL UM 01028 EN 03...

Page 3: ...30 7 Flow Valve Solenoid Connections 8 Pulse Transmitter Connections 9 Remote Control Connections 10 AC Power Supply Connections 11 Operating the CB 30 Front Panel 12 Setup Sequence 12 Function Keys 1...

Page 4: ...Batch Controller Model CB 30 Page 4 April 2017 CTL UM 01028 EN 03...

Page 5: ...put from the meter transmitter scales it to the desired unit of measure and at a preset point s sends a signal to operate the flow valve Other features include automatic compensation for valve overrun...

Page 6: ...wiring diagrams for proper transmitter signal connections The basic unit is equipped for panel mount To install 1 Measure and cut mounting hole to the dimensions shown in Figure 1 on page 5 2 Install...

Page 7: ...ircuit is recommended Do not bundle or route signal lines with power lines Keep all lines as short as possible Use shielded wire for all input wiring Observe all local electrical codes TO PREVENT ACCI...

Page 8: ...will open and interrupt the AC supply to the solenoid therefore closing the valve The TRIAC is field replaceable TRIAC Rating SHARP S202T02F Load Voltage 80 240V AC Load Current 2 A Transistor Output...

Page 9: ...the connection to Model PFT 3E transmitter usually supplied with a Badger Meter Industrial Turbo meter The Model PFT 3E provides an open collector transistor output for the CB 30 Frequency DC to 5 kH...

Page 10: ...rom external noise interference Control Inputs Remote start reset hold manual keyboard lockout Frequency DC to 20 Hz typical Type Current sinking Logic Level sensitive Low Level 0 2V DC max High Level...

Page 11: ...fuse for surge protection The unit is designed to operate with 85 265V AC power only Always make sure to connect terminal 23 to the electrical system ground AC Power Input 85 265V AC Consumption 0 VA...

Page 12: ...start and reset the unit in addition to presetting the batch and allowing for manual operation Figure 7 Front Panel Setup Sequence The CB 30 is equipped with a programming lockout feature for critica...

Page 13: ...the new value in memory Press and release the WASH 6 key to program the wash cycle amount of water up to 999 gallons Program zero if no wash cycle is needed Press and release the RESET key to reset a...

Page 14: ...will count down from 30 gallons to zero but begin closing the valve at 5 gallons overrun and coast down to zero The indicator will then show BATCH READY again Stopping the Batch The operator can stop...

Page 15: ...ple 5 This is the number that must be programmed to compensate for valve overrun 3 To program press COMP enter 5 then press ENTER The CB 30 will begin closing the valve 5 gallons prior to the Batch an...

Page 16: ...s functioning properly The CB 30 is extensively tested at the factory before shipment However the unit may get damaged during transit or installation If after all possible remedies have been tried and...

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