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Understanding the batch cycle

Page 15 

April 2017

CTL-UM-01028-EN-03

MPOOTANT

I

The CB-30 is programmed at the factory with a pulse fail-safe period of three seconds. This means that if a transmitter pulse is not 

received within three seconds of a START command or the last pulse, (in the middle of the batch) the valve will close and the display 

to the left will start blinking. After correcting the problem (bad transmitter, valve or pump) press 

RESET

 to start over.

Determining the Compensation Value

When a slow closing valve is used, (to prevent water hammer) the CB-30 can be programmed to begin closing the valve ahead 

of time to compensate for the water overrun during the closing period 
To determine the amount of overrun, run one or two batches with the CB-30 without a compensation value and without a 

wash value 
1   Preset a typical batch (250 gallons) 
2   Press 

STAOT

 and let the batch run  

The counter will count down to zero, and if there is an overrun, the counter will display the amount as a negative number 

(for example, –5  This is the number that must be programmed to compensate for valve overrun 

3   To program, press 

COMP

, enter 

5

, then press 

ENTEO

 

The CB-30 will begin closing the valve 5 gallons prior to the Batch and Wash preset values that are programmed  On the 

second test batch, the counter may actually stop short of zero (for example, at 1)  This indicates that the compensation value 

must be changed from 5 to 4 gallons 

Determining the Scale Factor

The scale factor is a number that multiplies the incoming pulses from the flow meter  It converts them to desired units of 

measure such as US gallons, liters, imperial gallons or pounds 
To determine the appropriate factor for the type and model of flow meter in use, apply the following formula:

1 gallon (liters, etc )

Scale Factor

Pulse rate (liters, etc )

Example: For a 3" Turbo, the pulse input coming from 

the PFR-3E transmitter is 24 8 pulses per gallon  

Therefore:

1 gallon

0.0403

24 8 pulses per gallon

To set the scale factor:
1   Press 

SCALE

 

2   Enter 

0403

 

3   Press 

ENTEO

 

The scale factor will appear as follows: 

0

 in the left display and 

403

 on the right display 

Turbo 

Size

Pulses per 

Gal

Scale Factors 

PFT-3E

2"

34 72

0 0288

3"

24 80

0 0403

4"

5 12

0 1953

6"

2 16

0 4629

Table 9: Scale Factor

Summary of Contents for CB-30

Page 1: ...CTL UM 01028 EN 03 April 2017 Batch Controller Model CB 30 User Manual...

Page 2: ...Batch Controller Model CB 30 Page 2 April 2017 CTL UM 01028 EN 03...

Page 3: ...30 7 Flow Valve Solenoid Connections 8 Pulse Transmitter Connections 9 Remote Control Connections 10 AC Power Supply Connections 11 Operating the CB 30 Front Panel 12 Setup Sequence 12 Function Keys 1...

Page 4: ...Batch Controller Model CB 30 Page 4 April 2017 CTL UM 01028 EN 03...

Page 5: ...put from the meter transmitter scales it to the desired unit of measure and at a preset point s sends a signal to operate the flow valve Other features include automatic compensation for valve overrun...

Page 6: ...wiring diagrams for proper transmitter signal connections The basic unit is equipped for panel mount To install 1 Measure and cut mounting hole to the dimensions shown in Figure 1 on page 5 2 Install...

Page 7: ...ircuit is recommended Do not bundle or route signal lines with power lines Keep all lines as short as possible Use shielded wire for all input wiring Observe all local electrical codes TO PREVENT ACCI...

Page 8: ...will open and interrupt the AC supply to the solenoid therefore closing the valve The TRIAC is field replaceable TRIAC Rating SHARP S202T02F Load Voltage 80 240V AC Load Current 2 A Transistor Output...

Page 9: ...the connection to Model PFT 3E transmitter usually supplied with a Badger Meter Industrial Turbo meter The Model PFT 3E provides an open collector transistor output for the CB 30 Frequency DC to 5 kH...

Page 10: ...rom external noise interference Control Inputs Remote start reset hold manual keyboard lockout Frequency DC to 20 Hz typical Type Current sinking Logic Level sensitive Low Level 0 2V DC max High Level...

Page 11: ...fuse for surge protection The unit is designed to operate with 85 265V AC power only Always make sure to connect terminal 23 to the electrical system ground AC Power Input 85 265V AC Consumption 0 VA...

Page 12: ...start and reset the unit in addition to presetting the batch and allowing for manual operation Figure 7 Front Panel Setup Sequence The CB 30 is equipped with a programming lockout feature for critica...

Page 13: ...the new value in memory Press and release the WASH 6 key to program the wash cycle amount of water up to 999 gallons Program zero if no wash cycle is needed Press and release the RESET key to reset a...

Page 14: ...will count down from 30 gallons to zero but begin closing the valve at 5 gallons overrun and coast down to zero The indicator will then show BATCH READY again Stopping the Batch The operator can stop...

Page 15: ...ple 5 This is the number that must be programmed to compensate for valve overrun 3 To program press COMP enter 5 then press ENTER The CB 30 will begin closing the valve 5 gallons prior to the Batch an...

Page 16: ...s functioning properly The CB 30 is extensively tested at the factory before shipment However the unit may get damaged during transit or installation If after all possible remedies have been tried and...

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