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The following information is from the United States 
Consumer Product Safety Commission’s Information 
Sheet for playground surfacing material; also see 
the following website for additional information: 
www.cpsc.gov   

X3. SECTION 4 OF THE CONSUMER PRODUCT SAFETY 
COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY 
HANDBOOK

9

X3.1 Select Protective Surfacing—One of the most 

important things you can do to reduce the likelihood of serious head 
injuries is to install shock-absorbing protective surfacing under 
and around your play equipment. Th

  e protective surfacing should 

be applied to a depth that is suitable for the equipment height in 
accordance with ASTM Specifi cation F 1292. Th

  ere are diff erent 

types of surfacing to choose from; whichever product you select, 
follow these guidelines: 

X3.1.1 Loose-Fill Materials: 
X3.1.1.1 Maintain a minimum depth of 9 inches of loose-

fi ll materials such as wood mulch/chips, engineered wood fi ber 
(EWF), or shredded/recycled rubber mulch for equipment up to 8 
feet high; and 9 inches of sand or pea gravel for equipment up to 5 
feet high. NOTE: An initial fi ll level of 12 inches will compress to 
about a 9-inch depth of surfacing overtime. Th

  e surfacing will also 

compact, displace, and settle, and should be periodically refi lled to 
maintain at least a 9-inch depth. 

 X3.1.2 Use a minimum of 6 inches of protective surfacing 

for play equipment less than 4 feet in height. If maintained properly, 
this should be adequate. (At depths less than 6 inches, the protective 
material is too easily displaced or compacted.)

 NOTE: Do not install home playground equipment over concrete, 
asphalt, or any other hard surface. A fall onto a hard surface can 
result in serious injury to the equipment user. Grass and dirt are not 
considered protective surfacing because wear and environmental 
factors can reduce their shock absorbing eff ectiveness.  Carpeting 
and thin mats are generally not adequate protective surfacing. 
Ground level equipment such as a sandbox, activity wall, playhouse 
or other equipment that has no elevated play surface – does not need 
any protective surfacing. 

X3.1.3 Use containment, such as digging out around the 

perimeter and/or lining the perimeter with landscape edging. Don’t 
forget to account for water drainage. 

X3.1.3.1 Check and maintain the depth of the loose-

fi ll surfacing material. To maintain the right amount of loose-fi ll 
materials, mark the correct level on play equipment support posts. 
Th

  at way you can easily see when to replenish and/or redistribute 

the surfacing.

X3.1.3.2 Do not install loose-fi ll surfacing over hard 

surfaces such as concrete or asphalt. 

X3.1.4 Poured-In-Place Surfaces or Pre-Manufactured 

Rubber Tiles — You may be interested in using surfacing other than 
loose-fi ll materials – like rubber tiles or poured-in-place surfaces. 

X3.1.4.1 Installations of these surfaces generally require a 

professional and are not “do-it-yourself ” projects. 

X3.1.4.2 Review surface specifi cation before purchasing this 

type of surfacing. Ask the installer/manufacturer for a report showing 
that the product has been tested to the following safety standard: 
ASTM F 1292 Standard Specifi cation for Impact Attenuation of 
Surfacing Materials within the Use Zone of Playground Equipment. 
Th

  is report should show the specifi c height for which the surface is 

intended to protect against serious head injury. Th

  is height should 

be equal to or greater than the fall height – vertical distance between 
a designated play surface (elevated surface for standing, sitting, 
or climbing) and the protective surfacing below – of your play 
equipment

X3.1.4.3 Check the protective surfacing frequently for wear.  
X3.1.5 Placement — Proper placement and maintenance of 

protective surfacing is essential. Be sure to:  

X3.1.5.1 Extend surfacing at least 6 feet from the equipment 

in all directions.  

X3.1.5.2 For to-fro swings, extend protective surfacing in 

front of and behind the swing to a distance equal to twice the height 
of the top bar from which the swing is suspended.

9

Th

  is information has been extracted from the CPSC publications 

“Playground Surfacing — Technical Information Guide” and “Handbook 
for Public Playground Safety.” Copies of these reports can be obtained by 
sending a postcard to the: Offi

  ce of Public Aff airs, U.S. Consumer Product 

Safety Commission, Washington, D.C., 20207 or call the toll-free hotline: 
1-800-638-2772.

Th

  e American Society for Testing and Materials takes no position respecting 

the validity of any parent right asserted in connection with any item 
mentioned in this standard.  Users of this standard are expressly advised 
that determination of the validity of any such parent rights, and the risk of 
infringement of such rights, are entirely their own responsibility. 

Th

  e standard is subject to revision at any time by the responsible technical 

committee and must be reviewed every fi ve years and if not revised, either 
approved or withdrawn.  Your comments are invited either for revision 
of this standard or for additional standards and should be addressed to 
ASTM Headquarters.  Your comments will receive careful consideration at 
a meeting of the responsible technical committee, which you may attend.  
If you feel that your comments have not received a fair hearing you should 
make your views known to the ASTM Committee on Standards.  100 Barr 
Harbor Drive, West Conshohocken, PA 19428.

APPENDIX A 

Please Read This Before Starting Assembly

Owner’s Manual

7

Summary of Contents for LITTLE BRUTUS 2051171

Page 1: ...ww backyarddiscovery com SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS Model 2051171 LITTLE BRUTUS SWINGSET Owner s Manual Assembly Instructions MANUFACTURED BY Backyard Discovery 3305 Airport Drive Pittsburg KS 66762 800 856 4445 average 2 person assembly time assembly time may vary based on skill level ...

Page 2: ...m for more info Installation services are only available to U S customers With Go Configure we bring you 18 years of experience right to your doorstep We service a wide array of indoor and outdoor recreation products that most consumers don t have the time or ability to deliver install themselves We do the heavy lifting so you don t have to Installation services are only available to U S customers...

Page 3: ... to check packing material for small parts that may have fallen out during shipment Structures are not intended for public use The Company does not warranty any of its residential structures subjected to commercial use such as Daycare Preschool Nursery School Recreational Park or any similar Commercial Application This manual contains helpful information concerning assembly preparation installatio...

Page 4: ...pection Labor for replacement of any defective item s Incidental or consequential damages Cosmetic defects which do not affect performance or integrity of a part or the entire product Vandalism improper use failure due to loading or use beyond the capacities stated in the applicable Assembly Manual Acts of nature including but not limited to wind storms hail floods excessive water exposure Imprope...

Page 5: ...n the center of the swings with their full weight on the seats DO NOT allow children to use the equipment in amanner other than intended Instruct children NOT to get off equipment while it is in motion Instruct children to ALWAYS go down slides feetfirst Never slideheadfirst Instruct children to LOOK before they slide to make sure no one is at the bottom DO NOT allow children to run up a slide as ...

Page 6: ...after assembly If used properly these materials can absorb some of the impact of a child s fall All surface material should extend a minimum of 6 7 2 0 m feet in all directions around the play area Do not apply playground surfacing until after the unit is completely constructed Playset should not be built on top of surfacing Use containment such as digging out around the perimeter and or lining th...

Page 7: ... asphalt X3 1 4 Poured In Place Surfaces or Pre Manufactured Rubber Tiles You may be interested in using surfacing other than loose fill materials like rubber tiles or poured in place surfaces X3 1 4 1 Installations of these surfaces generally require a professional and are not do it yourself projects X3 1 4 2Reviewsurfacespecificationbeforepurchasingthis typeofsurfacing Asktheinstaller manufactur...

Page 8: ... will lift in the dry season causing splinters to appear Light sand may be necessary to maintain a safe playing environment Treat your playset with stain regularly to help prevent severe checking splitting and other weather damage A waterborne transparent stain has been applied to your playset This is done for color only Once or twice a year depending on your climate conditions you must apply some...

Page 9: ... Do not completely tighten until instructed LOCK WASHER LOCK WASHER BOLT BARREL NUT Bolt and T Nut Assembly Tap T nut into the provided hole Insert your bolt through the lock washer and insert into the provided hole opposite from the T Nut Turn clockwise to thread into T nut Do not completely tighten until instructed T NUT LOCK WASHER BOLT Lag Assembly Normally there will be a pre drilled pilot ho...

Page 10: ...pictures and information making the assembly process as quick and painless as possible Sorting Hardware To help with assembly we recommend sorting your hardware bags with the seven digit alpha numeric number printed on the bags or by hardware type i e bolts nuts etc Organizing your hardware will make assembly easier NUT BARREL H100545 SCREW H100695 T NUT H100699 WASHER FLAT H100706 BOLT HEX H10071...

Page 11: ... assembly you will need to ensure that your structure is level before proceeding to the next step When you see this icon you will need a socket wrench The icons below show the size of attachments needed for assembly This icon will show you what drill attachments are needed For this example you will need a Phillips head attachment 1 4 driver and 1 8 drill bit This icon warns you to not over tighten...

Page 12: ... 7 in 2 0m beyond the play product including the space above the play product Ground Dimension 12 2 3 7m x 6 8 2 0m Safe Play Area 25 4 7 7m x 19 10 6 0m Fall Height 6 3 1 4 1 9m General Information Your set has been designed and engineered for children only and for residential use only A maximum of 150 lbs per child is recommended for all play activities A maximum of 3 children is recommended for...

Page 13: ... x12 H100591 BOLT HEX WZ M12x 45mm x6 H100818 NUT BARREL WH WZ 5 16x7 8 x24 H100499 LOCK NUT WZ M12 x6 H100819 TORX WRENCH T 40 x2 A100041 TORX BIT T 40 x2 A100042 BOLT WH WZ 5 16x4 x4 H100366 BOLT CARRIAGE WZ 5 16x2 3 4 x8 H100811 NUT BARREL PTH BLK 1 4x3 4 x4 H100831 BOLT PTH 1 4x3 4 x4 H100832 13 ...

Page 14: ...P LEG x4 A4M01015 MIDDLE TOP BEAM x1 A4M01016 SIDE BAR x2 A4M01018 METAL BRACKET GREY x8 A4M01019 LEG CONNECTING TUBE x4 A4M01020 METAL BRACKET GREEN x4 A4M01024 SIDE TOP BEAM x2 A4M01021 TOP BEAM CONNECTING TUBE x2 A4M01022 BOTTOM LEG x4 A4M01013 14 ...

Page 15: ... x6 A4M01040 AUGER GROUND STAKE x4 A100178 CHAIN GREEN 48 25 x4 A4M01136 QUICK LINK LONG WZ x10 H100242 26 HD BELT SWING x2 A6P00362 SWING SET FOOT x4 A6P00366 BYD TAG STICKER SMALL x1 A6P00375 26 WEB SWING SEAT ROPE 1 A4M01126 WARNING LABEL STICKER x1 A6P00435 15 ...

Page 16: ...AGE BOLT BEFORE NUT BARREL METAL BRACKET GREY x8 A4M01019 BOTTOM LEG x4 A4M01013 BOLT CARRIAGE WZ 5 16x2 1 2 x4 H100591 NUT BARREL WH WZ 5 16x7 8 x8 H100499 BOLT CARRIAGE WZ 5 16x2 3 4 x4 H100811 NOTE TWO VERTICAL HOLES TOWARD TOP DO NOT FULLY TIGHTEN BOLT AS IT WILL BE REMOVED IN A LATER STEP 591 x1 BOLT 2 1 2 811 x1 BOLT 2 3 4 013 x1 BOTTOM LEG 499 x2 NUT BARREL 7 8 16 ...

Page 17: ...ER WZ x6 A4M01040 BOLT HEX WZ M12x 45mm x6 H100818 LOCK NUT WZ M12 x6 H100819 NUT BARREL WH WZ 5 16x7 8 x4 H100499 BOLT CARRIAGE WZ 5 16x2 3 4 x4 H100811 PLACE BYD TAG STICKER CENTERED ON BEAM AS SHOWN APPROXIMATE LOCATION BYD TAG STICKER SMALL x1 A6P00375 375 x1 BYD TAG STICKER SMALL 040 x6 DUCTILE HANGER WZ 242 x6 QUICK LINK LONG WZ QUICK LINK LONG WZ x6 H100242 811 x4 BOLT 2 3 4 819 x6 LOCK NUT...

Page 18: ...REL WH WZ 5 16x7 8 x8 H100499 REMOVED ASSEMBLED HARDWARE SHOWN AND ATTACH BRACE TO LEGS THEN RE ATTACH HARDWARE 018 x2 SIDE BAR 435 x1 WARNING LABEL STICKER WARNING LABEL STICKER x1 A6P00435 NOTE BARREL NUTS ON OUTSIDE 499 x8 NUT BARREL 7 8 PLACE WARNING STICKER CENTERED ON BEAM AS SHOWN APPROXIMATE LOCATION STEP 3 18 ...

Page 19: ...CK LINK INSERT INTO QUICK LINK WEB SWING SETUP IMPORTANT SLIDE ROPE LOOPS OVER TUBE ENDS FIRST SLIDE NARROW END OF TUBES INTO LARGER OPENING AFTER SLIDING ROPE LOOPS ONTO TUBES NOTE ROPE WEBBING NOT SHOWN IN ILLUSTRATION FOR CLARITY BOLT PTH 1 4x3 4 4 H100832 NUT BARREL PTH BLK 1 4x3 4 4 H100831 IMPORTANT TO ENSURE STRAIGHT SWINGING MOTION ADJUST BOTH S BRACKETS UNTIL WEB SEAT IS LEVEL 831 x4 NUT ...

Page 20: ...T SWING x2 A6P00362 QUICK LINK WZ x4 H100242 26 WEB SWING SEAT ROPE x1 A4M01126 CHAIN GREEN 48 25 x4 A4M01136 242 x4 QUICK LINK LONG WZ 362 x2 26 HD BELT SWING 126 x1 26 WEB SWING SEAT ROPE 136 x4 CHAIN GREEN 48 25 20 ...

Page 21: ...Z 5 16x4 x4 H100366 NUT BARREL WH WZ 5 16x7 8 x4 H100499 SWING SET FOOT x4 A6P00366 WASHER FLAT WZ 5 16 x4 H100278 178 x4 AUGER GROUND STAKE 366 x4 BOLT 4 278 x4 WASHER FLAT 5 16 SWING SET FOOT 499 x4 NUT BARREL 7 8 NOTE HOLE ORIENTATION 366 x4 21 ...

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