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Bacharach 0024-8252 Instructions Manual Download Page 72

Fyrite INSIGHT

68

7.0  PARTS & SERVICE

7.1   Replacement Parts

Description

Part Number

Battery / Sensor Cover

0024-1453

B-Smart CO Sensor

0024-1467

Carry Case

0024-0865

Connector Plate Assembly

0024-1483

CO Sensor

0024-7265

CO Sensor Cover Assembly

0024-1484

Draft Connector

0024-0878

Filter (pkg of 3), Water Trap

0007-1644

Gas Connector

0024-0877

O-Ring Kit (2 sets)

0024-1471

O2 Sensor

0024-0788

O2 Sensor Cover

0024-1421

PC Software

0024-1470

Probe & Hose Assembly

0024-3053

Probe Stop

0019-3037

Replacement Pump

0024-3049 or 0024-3073

 

(see Section 6.5)

Thermocouple Replacement (30.48 cm)

0024-8390

USB cable

0104-4032

Water Trap

0019-3265

NO

x

 Filter

0024-1505

7.2   Accessories

Description

Part Number

AC Adapter

0024-1254

Boot

0024-1461

Calibration Gas, 100 ppm CO

0051-1994

Calibration Gas, 500 ppm CO

0024-0492

Summary of Contents for 0024-8252

Page 1: ...Fyrite INSIGHT Combustion Gas Analyzer Siegert Version Instruction 0024 9461 Operation Maintenance Rev 4 October 2011 Product Leadership Training Service Reliability...

Page 2: ...ON THE IM PLIED WARRANTIES OF MERCHAN TABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND II ANY OBLIGA TION LIABILITY RIGHT CLAIM OR REMEDY IN CONTRACT OR TORT WHETHER OR NOT ARIS ING FROM BACH A RACH...

Page 3: ...3 7 Setup Menu 14 3 7 1 Temperature Units 14 3 7 2 Pressure Units 15 3 7 3 Smoke Number 15 3 7 4 Oil Derivative 16 3 7 5 Boiler Temperature 17 3 7 6 Clock 17 3 7 7 O2 Reference 18 3 7 8 Print Pressure...

Page 4: ...re Sensor Calibration 47 5 5 T Stack Calibration 49 5 6 T Air Calibration 51 5 7 CO Sensor Calibration 53 6 0 Maintenance 55 6 1 Fyrite INSIGHT Disassembly 55 6 2 Water Trap Filter 57 6 2 1 Emptying t...

Page 5: ...safe practices To assure operator safety and the proper use of the Fyrite INSIGHT please read the contents of this manual for important information on the operation and maintenance of the analyzer Thi...

Page 6: ...mwc or Inches of Water Column inwc LANGUAGE The display options are English French Spanish German Italian Danish Polish and Dutch MEMORY The Fyrite INSIGHT has the ability to store recall to display a...

Page 7: ...sor technology is employed for the CO channel CO sensors are calibrated prior to shipment and provide data that can be entered through the software menu selections for easy calibration without applyin...

Page 8: ...nds 1 5 or 10 minutes SENSOR ACCESS Sensor replacement can be accomplished in the field Easy access to the O2 and CO sensors is provided through the back of the instrument POWER The Fyrite INSIGHT is...

Page 9: ...nd Decrement buttons The recommended time required to achieve a stable measurement is a minimum of 3 minutes Pressing the RUN hold button during a test will freeze all measured and calculated values a...

Page 10: ...0 ETA 0 1 to 111 2 EFF 0 1 to 100 CO CO2 Ratio 0 0001 to a fuel dependent maximum value in Carbon Dioxide 0 1 to a fuel dependent maximum value in CO referenced to O2 0 to 9 999 ppm LAMBDA 1 to 9 95 F...

Page 11: ...rinter USB connectivity Accuracy Oxygen 0 3 O2 with a typical flue gas concentration of CO2 Carbon Monoxide 5 of reading or 10 ppm whichever is greater in the range of 0 to 1000 ppm Flue Gas Temperatu...

Page 12: ...artment install four AA Alkaline batteries 4 Replace battery cover 3 2 2 Using the AC Power Adapter The optional AC power adapter is capable of powering the analyzer on a continuous basis The adapter...

Page 13: ...orm the following steps to connect the probe assembly to the Fyrite INSIGHT 1 Push the probe s sample gas hose onto the GAS inlet fitting 2 Push the probe s draft hose onto the pressure fitting 3 Push...

Page 14: ...bly USB Cable Primary Ambient Air Thermocouple T Air Optional Sample Gas Hose Sample Gas Thermocouple Connector T Stack Draft Hose Probe Stop Probe Handle AC Power Adapter Jack Power Differential Pres...

Page 15: ...value to in crease or decrease correspondingly Acts as an ENTER button Performs the action selected While in the HOLD screen turns the sample pump on dis plays the RUN screen and begins a combustion...

Page 16: ...e Run Hold screen will appear in Hold mode This screen displays a list of information relative to the combustion pro cess The up down arrow keys permit scrolling through the list as displayed in the i...

Page 17: ...meter To modify refer to Fuel Natural Gas Section 4 3 Temperature Unit C Section 3 7 1 Pressure Unit mB Section 3 7 2 Clock Not Initialized Section 3 7 6 O2 Reference 0 Section 3 7 7 Zoom Standard Sec...

Page 18: ...3 7 1 Temperature Units Use this menu to display temperature in C or F 1 Access the Setup Menu per Section 3 7 2 Select Temperature Units 3 Press Enter to access the Temperature Units menu Select the...

Page 19: ...nit from the list 5 Save and return to the Setup Menu or press ESC to cancel 3 7 3 Smoke Number Three smoke numbers as measured by the Bacharach True Spot Smoke tester can be manually entered into the...

Page 20: ...er Yes or No in response to if oil derivatives were present during the smoke test Oil derivatives will be displayed on the combustion test Run Hold screen Enter an oil derivative as follows 1 Access t...

Page 21: ...p Menu per Section 3 7 2 Select Boiler Temperature 4 Use the buttons to move the cursor Use the buttons to increment and decrement the number value 5 Save and return to the Setup Menu or press ESC to...

Page 22: ...tup Menu per Section 3 7 2 Select O2 Reference 3 Select the O2 reference value Range 0 15 4 Save and return to the Setup Menu or use ESC to cancel 3 7 8 Print Pressure Select whether to print or not p...

Page 23: ...setting will display 4 lines of combustion test data at one time 2X will display 3 lines of data with en larged characters 3X will display 2 lines of data with enlarged characters The operator can sc...

Page 24: ...e The Edit Username screen will display with the first line highlighted 3 Press ENTER Only the first character space will be highlighted Use the buttons to make selections for each character space Whe...

Page 25: ...Run Hold screen The Run Hold button is used to toggle between Run and Hold Press the Run Hold button to start the pump While it is running the word Run will appear in the upper left corner of the dis...

Page 26: ...higher heating value CO CO2 Carbon Monoxide Carbon Dioxide CO n Carbon Monoxide content referenced to O2 AVG SMOKE Average of 3 manually entered smoke numbers OIL DERIVE Manually entered Yes or No BO...

Page 27: ...e selection The cursor will stop flashing 7 Change the data displayed at other locations by repeating steps 4 through 6 8 When finished scroll to the bottom of the list to select Edit Com plete 9 Pres...

Page 28: ...isplay screen text can be in English French Spanish German Ital ian Danish Polish or Dutch Select the desired language as follows 1 Access the Setup Menu per Section 3 7 2 Select Language Selection A...

Page 29: ...u or ESC to cancel 3 7 14 CAL Reminder Period The analyzer can be set to indicate a calibration reminder during the 60 second warm up Calibration reminders can be preset to occur Never 6 8 10 12 or 15...

Page 30: ...tings must be correct to get ac curate calibration reminders 3 7 15 Inactivity Timeout This is the selected amount of time that will elapse before the analyzer automatically powers down due to inactiv...

Page 31: ...or ESC to cancel 3 7 16 Post Purge Period The analyzer can be setup to purge the sensors following the combustion test It can be programmed to purge for None 5 seconds 1 5 or 10 min utes Set the Post...

Page 32: ...turned ON in fresh air otherwise incorrect CO readings will occur Auto Zero determines the zero reading of the CO channel in fresh air and provides an offset for the CO measurements Manual zero is us...

Page 33: ...GHT 29 Both methods take the user through a 60 second count down to establish a new zero The manual mode establishes a fresh air zero and stores it for use during instrument startup Auto Zero versus M...

Page 34: ...ack gas sample through the analyzer during its warm up period will not damage the analyzer but it will result in incorrect sensor readings and may result in sensor error messages appearing after the w...

Page 35: ...the analyzer s firmware version model and serial numbers are briefly displayed followed by the Warm Up screen Version V2 00 Model 24 8252 Serial NW1060 4 After the 60 second warm up period is complete...

Page 36: ...e Combustion Test HOLD screen or ESC to cancel and return to the select Fuel Menu From the Fuel Menu press ESC again to return to the Main Menu 4 4 Sampling Point See Fig 4 1 Forced Air Furnace When t...

Page 37: ...y 12 inches above the inducer fan 90 Efficiency Condensing Condensing furnaces boilers can be tested through a hole drilled in the plastic vent pipe when allowed by the manufac turer or local authorit...

Page 38: ...te INSIGHT 34 Atmospheric Burner or Gravity Vented Forced Air 80 Eff Fan Assist or Power Vented Furnace Boiler 90 Eff Condensing Furnace Boiler Atmospheric or Gravity Vented Boiler Hot Water Tank Fig...

Page 39: ...ated data cannot be displayed because the measured data necessary to make the calculation is out of range i e oxygen level above 18 8 2 Scroll to the T STK reading Loosen the thumbscrew on probe stop...

Page 40: ...CO CO2 Carbon Monoxide Carbon Dioxide ratio CO n Carbon Monoxide content referenced to of O2 concen tration AVG SMOKE Average of 3 manually entered smoke numbers OIL DERIVE Manually entered Yes or No...

Page 41: ...t open to the atmosphere and connect the probe s draft hose to the P port 5 Do one of the following to measure draft or differential pressure To measure draft insert the probe into the stack and obser...

Page 42: ...Press ENTER to dis play the Temperature Measurement screen 3 Install thermocouples in both temperature channel connectors 4 Before taking a measurement the temperature channels may need to be zeroed...

Page 43: ...e Water Trap The Water Trap Filter Assembly removes stack gas condensate and also prevents soot from contaminating the internal components of the analyzer IMPORTANT Use the Water Trap Filter Assembly...

Page 44: ...h fresh air The 5 second shutdown sequence will not begin until the gas levels inside the analyzer drop below predeterminded levels TIP Although not recommended the purging process can be bypassed by...

Page 45: ...1 Press the MENU F2 button to access Main Menu 2 Use the buttons to scroll to Memory Press ENTER to display the Memory Menu 3 Select Clear Memory Select Yes and press ENTER A confirmation that the me...

Page 46: ...ighlighted Select the 3 combustion tests to be averaged from the list by using the buttons 4 Press the ENT key The average test results will be displayed All 3 tests that are selected must be combusti...

Page 47: ...he information shown in the DIAGNOSTIC screen can be printed 1 Power up the printer Refer to the printer s instruction manual for detailed operating information If not previously done select the follo...

Page 48: ...loaded from the Fyrite Insight page of the Bacharach website www MyBacha rach com Refer to manual 0024 9465 Minimum computer requirements for installation and use of the Fyrite User Software are shown...

Page 49: ...n be entered in the instrument s memory via the keypad or with Fyrite user software Benefits of B Smart Sensors New sensors can be installed without applying gas for calibration Sensors can be pre cal...

Page 50: ...r a list of error messages and their meanings 3 Press the MENU F2 button to access the Main Menu 4 Use the buttons to select Calibration Press ENTER to dis play the Calibration Password screen 5 Befor...

Page 51: ...rrect code was entered the screen will display Invalid Code Check to make sure the correct code has been entered If problem persists contact your nearest Bacharach Service Provider Bacharach also offe...

Page 52: ...t DO NOT connect the analyzer to the calibration equip ment at this time 2 If not already done power on the analyzer and display the Calibra tion List per Section 5 2 3 Use the buttons to select Press...

Page 53: ...ENTER to calibrate the pressure sensor s Measured value to that of the Ap plied value The message Good Calibration should briefly appear followed by the Calibration List screen 8 Remove calibration e...

Page 54: ...Fyrite INSIGHT 50...

Page 55: ...ss ENTER to display the CALIBRATE TS ZERO screen 1 Measured is the current temperature reading while Applied is a known temperature that will be applied for calibration purposes 4 Set thermocouple sim...

Page 56: ...calibration range is from 80 to 330 C 175 to 625 F An at tempt to calibrate outside this range will cause the message Applied Value High or Low to appear at the bottom of the screen 7 Wait until the...

Page 57: ...y the CALI BRATION LIST screen per Section 5 2 3 Use the buttons to highlight T Air and then press ENTER to display the Calibrate TA Zero screen 0 4 Measured is the current temperature reading while A...

Page 58: ...pplied 100 o C Press ENT Alternatively Submerge probe tip into a container of boiling water with a thermometer wait several minutes and then use the and buttons to enter an Applied value that exactly...

Page 59: ...zer and display the Calibra tion List screen per Section 5 2 2 Use the buttons to highlight CO and then press ENTER to dis play the Calibrate CO screen 4 Measured is the current CO reading while Appli...

Page 60: ...Jack Power 7 Sample Gas Thermocouple Connector T Stack 8 Primary Air Thermocouple T Air 9 USB Connector 10 Differential Pressure Hose Optional 11 Draft Hose 12 Sample Gas Hose Fyrite INSIGHT Component...

Page 61: ...ntry Not Saved will appear The sensor will now be marked as BAD in the Diagnostics screen 6 Turn off the gas and remove the CO cylinder 6 0 Maintenance 6 1 Fyrite INSIGHT Disassembly The following sec...

Page 62: ...satu rated with water Material Required Filter element P N 0007 1644 Small flat blade screwdriver 1 Remove water trap chamber per Figure 6 3 2 Pry apart filter chamber using a small flat blade screw...

Page 63: ...mately 2 years and the CO sensor life is greater than 3 years Material Required O2 Sensor P N 0024 0788 Procedure 1 After battery door is removed remove connector tubing from both sen sors 2 Pull O2 s...

Page 64: ...serting the pins into the connectors in the base 5 Reattach tubing 6 3 2 CO Sensor Material Required CO Sensor P N 0024 7265 or B Smart sensor P N 0024 1467 Procedure 1 After battery door is removed r...

Page 65: ...contains a thermocouple assembly two O rings and two wire splice connectors Tools Required Small flat blade screwdriver Wire cutter Wire stripper Slip joint pliers Procedure 1 Gain access to the therm...

Page 66: ...ill not fit tightly together 6 5 Gas Pump Replacement Ordering Replacement Parts Two replacement pumps are available based on the revision of the printed circuit board PCB inside your Insight Proper P...

Page 67: ...he combination pump harness part number Refer to the table below Item PCB Rev 0 PCB Rev 1 Serial Back of Instrument PCB Label To Confirm Rev Pump Harness Part Number Connector Style on Pump Wiring Har...

Page 68: ...ed and restrict the flow of gas into the analyzer resulting in incorrect combustion test readings and calculations NOTE An analyzer that is used to test natural gas furnaces normally requires less fre...

Page 69: ...STK Disconnected The probe thermocouple is not connected to the analyzer s T Stack connector Plug the probe thermocouple plug into the T Stack connector at the bottom of the instrument Warmup Sensor E...

Page 70: ...on the sensors that were in error coming out or warmup Occurs in the number fields of calculated values when Oxygen is above 18 8 6 8 Diagnostics Screen The DIAGNOSTICS menu provides information regar...

Page 71: ...pears above F2 2 Use the buttons to highlight Diagnostics and then press ENT to display the Diagnostic Menu 3 Use the buttons to highlight the desired diagnostic topic and then press ENT to display th...

Page 72: ...Trap 0007 1644 Gas Connector 0024 0877 O Ring Kit 2 sets 0024 1471 O2 Sensor 0024 0788 O2 Sensor Cover 0024 1421 PC Software 0024 1470 Probe Hose Assembly 0024 3053 Probe Stop 0019 3037 Replacement P...

Page 73: ...798 Thermocouple 3 0 m 0104 1797 7 3 Service Centers Replacement parts and service can be obtained by contacting one of the fol lowing Bacharach Service Centers United States 621 Hunt Valley Circle Ne...

Page 74: ...1 Part 1 General Requirements and Test Methods Speci cations for Portable Electrical Apparatus Designed to Measure Combustion Flue Gas Parameters of Heating Appliances EN 50379 3 Part 3 Performance Re...

Page 75: ...Oxygen in percent TA Measured stack temperature in o C TL Measured combustion air temperature in o C CO Measured carbon monoxide level in ppm CO2 Calculated carbon dioxide level in percent qA Calculat...

Page 76: ...World Headquarters 621 Hunt Valley Circle New Kensington PA 15068 Ph 724 334 5000 Toll Free 800 736 4666 Fax 724 334 5001 Website www MyBacharach com E mail help MyBacharach com...

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