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B.O.B COZ, Owner'S Manual

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B.O.B COZ Owner'S Manual Download Page 2

Fig. 1

Anatomy of the COZ and YAK trailers.

Boom

Tube

Fork

Pivot

Bolt

Fork

Fender

Reflector

Fender

Flag

Pin

Tire

Axle

Nut

Fender

Bracket

Wheel

Dropout

Action

Packer™

Hook

Rail

Tie

Rim

Skid

Pivot
Tube

Wheel Quick

Release

Upper

Rail

Cargo

Stop

Pivot
Plate

Pin

Hook

Tire

Wheel

Dropout

Rim

Fork

Fender

Bracket

Flag

Lower

rail

B.O.B QR

B.O.B QR

AK

Y

YAK

Sak

Bungee

Hook

Pivot
Tube

Fender

Summary of Contents for COZ

Page 1: ...OWNER S MANUAL AK Y AK Y...

Page 2: ...Fender Flag Pin Tire Axle Nut Fender Bracket Wheel Dropout Action Packer Hook Rail Tie Rim Skid Pivot Tube Wheel Quick Release Upper Rail Cargo Stop Pivot Plate Pin Hook Tire Wheel Dropout Rim Fork Fe...

Page 3: ...CTION TIPS FOR USE 3 ASSEMBLY INSTRUCTIONS 10 main frame 10 fender assembly 11 wheel installation 12 B O B Quick Release Installation 17 trailer attachment 21 MAINTENANCE 25 WARRANTY 29 ADDITIONAL B O...

Page 4: ...heck and tighten pivot allen screws on the COZ or YAK before initial use These screws must be tightened against each other at the same time 3 Sandwich fender with washers when attaching it to the trai...

Page 5: ...ons of the tire appear as a raised surface on the side walls They will typically appear similar to the follow ing example 26 x 1 9 The first number refers to the diameter and the second to the width I...

Page 6: ...BIN in the counter clockwise direction it is possible for the fork to come in contact with the rear derailleur mount as shown in Fig 3 This contact can cause damage to the derailleur mount quick relea...

Page 7: ...installed correctly Failure to do so can result in accidents and injury If after reading the instructions you are uncertain about the correct operation of the quick release and trailer attachment cons...

Page 8: ...e bicycle or trailer The YAK comes with a 4 way bungee cord to assist you in cargo retention Depending on the nature of the load it may be necessary to use additional bungee cords or other fasteners t...

Page 9: ...under Fender Assembly Make certain the reflectors on your bicycle are properly installed and in good working order If you have any ques tions concerning this refer to your bike s Owner s Manual or con...

Page 10: ...your bike and trailer on level ground b With your bike turned 90 degrees to the trailer and your handlebars turned 90 degrees to the frame the trailer will stand up on its own Just lean the bike and...

Page 11: ...even terrain loose surfaces and unpre dictability will tend to magnify these concerns With a trail er attached your off road maneuverability will be reduced and it is important to take this into consi...

Page 12: ...COZ has a two piece frame which needs to be assem bled prior to attaching the Action Packer box Start by removing all items from the Action Packer and removing packing materials Next remove the nuts...

Page 13: ...he nut on and tighten with an 8mm wrench Fender Bracket Attachment First attach the fender bracket to the fender Place the fender bracket in the center of the two holes in the fender and align the mou...

Page 14: ...y with a 4mm Allen wrench Next attach the fender brackets to the left and right dropouts Insert the bolt through the washer and then through the loop in the fender bracket as shown in Fig 11 Align the...

Page 15: ...in between the wheel stays 13 FIG 13 Slotted rear dropout for axle insertion FIG 14 Anatomy of a quick release YAK Wheel Installation Fig 14 shows the anatomy of a wheel quick release Study this diagr...

Page 16: ...ly If you are unsure how to operate the quick release consult your bicycle dealer 14 FIG 15 Quick release perpendicular to the trailer nut three turns Final adjustment will be made after the wheel is...

Page 17: ...he YAK comes with two types of reflectors a rear fender reflector and wheel reflectors The 15 FIG 18 Wheel reflector FIG 17 Wheel reflector correctly positioned installation of the rear fender reflect...

Page 18: ...FIG 20 YAK Safety Flag Pole installed in mounting bracket reflector This reflector configuration will keep the trailer wheel balanced and vibration free Safety Flag The trailers come with a two piece...

Page 19: ...k release Study this diagram carefully and become familiar with the names of the various parts This will assist you in understanding the following instructions The B O B quick release must first be fi...

Page 20: ...an 11 mm and allows the rod to be used in both bikes If 18 FIG 25 Measurement of outside to outside dimension of rear dropouts FIG 24 Bicycle quick release in open position 1 Remove your bike s rear w...

Page 21: ...correct length With a ruler measure from the tip of the QR rod and mark the dimension with a visible indelible marker in this case 6 mm Fig 28 e Before cutting the quick release rod it is important t...

Page 22: ...to the frame FIG 28 Quick release with die in place and clamped for cutting Quick Release Installation Follow the steps outlined below for correct quick release installation a Insert one of the conica...

Page 23: ...nds of pressure to move the lever to the closed position Fig 26 21 FIG 30 Adjusting approximately 1 5mm dropout FIG 31 Asymmetrical quick release bobbin Trailer Attachment Now that the B O B quick rel...

Page 24: ...Remove the BOBBINS and reverse them noting the position of the lock and flat washers 22 FIG 32 Proper way to position yourself bike and trailer for attachment FIG 33 Bobbin spacing does not align with...

Page 25: ...r side is shown in Fig 36 IMPORTANT The pin on the derailleur side is installed as above and must be rotated perpendicular to the face of the trailer hook for proper clearance as shown in Fig 37 Failu...

Page 26: ...e face of trailer hook IMPORTANT NOTICE THE PINS ARE CRITICAL IN KEEP ING THE TRAILER ATTACHED TO THE QUICK RELEASE THE PINS SHOULD BE INSPECTED EVERY TIME YOU RIDE IF THE GAP BETWEEN THE LOOPS AND TH...

Page 27: ...eeded 28 28 Wheel Quick Release Check tightness N A Every ride N A 29 Axle Nuts Check tightness Every ride N A 29 N A We recommend this service be performed by a trained bicycle mechanic at a professi...

Page 28: ...ined hub will cause damage to the bearings and bearing surfaces requiring premature replacement 26 B O B Quick Release Every time you ride check that the B O B quick release is securely tightened in t...

Page 29: ...done by an experienced bicycle mechanic It requires special knowledge and tools COZ Trailer Fork The pivot screw for the front fork of your trailer should be checked weekly for tightness The procedur...

Page 30: ...ft lbs of torque YAK Trailer Fork The pivot screws for the front fork of your trailer should be checked weekly for tightness The procedures are explained under YAK Front Fork Tightening in the Assemb...

Page 31: ...Wheel Installation section for proper quick release adjust ment and tightening instructions 29 Limited Warranty B O B Trailers Inc warrants original parts of B O B trail ers products to be free from d...

Page 32: ...stability for you and your child No more single arm that clamps to the chain stays Its the only system that works on full suspension bikes See your local B O B dealer for more information or call B O...

Page 33: ...a QR 160mm 31 B O B NUTZTM The B O B Nutz attachment system enables you to use the trailer with bikes having solid rear axles and internal geared hubs IGH Its simple Just swap the exisitng axle nuts f...

Page 34: ...ss FEATURES The Rubbermaid Action Packer box forest green shell with black lid provides a lockable waterproof cargo space Trailer frame disassem bles and fits inside box for storage and shipping Gener...

Page 35: ...my corruption John Schubert BOB rules Need no tools run it thru the wringer Gleemy toy shaved leg boy wants to be like Klinger Yellow flag Grocery Bag Watch that puppy roll Down the road Heavy load L...

Page 36: ...Dr 3 San Luis Obispo California 93401 QUESTION INTERNAL COMBUSTION B O B Trailers 805 541 2554 FAX 805 543 8464 http www callamer com bobinc E mail bobinc callamerica com produced by B O B Graphics Di...

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