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Perform all daily, weekly and monthly services.
Have engine checked by an authorized service 

center professionals.
Have engine emissions checked by an authorized 

service center professionals.
servicing the UltraGrind
Proper maintenance of the UltraGrind is the 

responsibility of the owner and/or the operator.
Be sure to go through this checklist on a regular 

basis:
Check oil level.
Check and clean air and dust filters.
Keep machine clean and lubricated.
Clean entire machine after each use, including 

under the gear drive assembly—engine must be 

cool before water is used to prevent warping and 

other damage.
Clean carburetor air filters after four hours running 

time, and clean or replace daily before operation.
Check for wear on drive plates and flex hubs daily, 

replace if damaged.
Promptly report any damaged or worn parts to 

supervisor.
Servicing and adjusting of the propane fuel system 

should only be done by a trained, authorized 

professional.

f. engine maintenance meter
This multi-function meter acts as a preventive 

maintenance tool, which benefits you with increased 

fuel economy, less down-time and longer engine life.
The meter’s displays are:
Hour meter: Displays total run hours when machine 

is off.
tachometer: Indicates engine RPM during operation.
service alert: The display flashes to alert you to lube 

and change the oil at 25 hour intervals. The service 

alert only flashes during operation and it warns 

you to change the oil for only two hours. After the 

two hours is reached, the alert will automatically 

reset to the next 25 hour interval. Therefore, it is 

recommended that a separate maintenance log be 

kept to track oil changes.
maintenance log be kept to track oil changes.

Remember that being safe is a full-time, every 

day job. follow all information posted on the 

machine and the lpG tank.
never allow anyone to operate this machine 

who has not read or cannot understand the 

given instructions.
G. troubleshooting the electrical system

1. Check all wire connections for obvious 

problems. Remove LPG tank, then remove 

battery box cover. Check all connections 

visibly  and  physically.  If  any  “loose”, 

damaged or unconnected wires are noticed, 

replace or repair as needed.

2. Check the battery posts and wires. Always 

wear a face shield, safety glasses and 

protective clothing when working around 

a battery. The gases can be explosive and 

the acid is highly corrosive to metals, cloth 

and ALL HUMAN TISSUE (skin, eyes, etc.) 

If the battery post(s) are corroded, remove 

the wires and clean posts and wires. 

Applying some axle grease on the posts 

of the battery after they are cleaned will 

slow down the battery corrosion process.  
If nothing obvious is noted, a more detailed 

investigation is warranted. Before any such 

troubleshooting begins, the following things 

should be done:
a. Replace propane LPG tank with one from 

a machine that runs.

b. Charge the battery or provide an absolute 

source of 12 volt DC power capable of 

50 amperes total output. (A pair of good 

jumper cables from your car or truck 

battery will suffice.) Equip yourself with 

an inexpensive 12 volt test light.

c. If the trouble seems to be in the electrical 

control equipment, you may disconnect 

the starter from the system so as to check 

the system without spinning the engine.

d. Battery rundown. A common problem 

is letting the battery run down. What 

usually happens is that it takes the crew a 

few jobs to get used to the whole system, 

so the machine is stopped and started 

quite often. Key left in On position, when 

engine is turned off, will result in battery 

running down—dying.

never attempt to adjust the fuel system of a 

propane engine! if equipped with an emission 

monitoring or controlling system, never 

attempt to disconnect or circumvent it.

promptly report problems to supervisor.

 

 ULTRAGRIND  PG. 9

Summary of Contents for ULTRAGRIND

Page 1: ...Kawasaki 603cc Engine Meets U S Green Building Council LEED IEQ Credit 3 4 Requirements CE LEED CARB EPA GS 42 Compliant 201 COMMERCE DRIVE MONTGOMERYVILLE PA 18936 215 393 4700 800 331 1423 FAX 215...

Page 2: ...rce where possible In this regard use good work practices and follow the recommendations of the manufacturers or suppliers OSHA NIOSH and occupational and trade associations Water should be used for d...

Page 3: ...lt in death Never change or alter the propane control components This machine is factory equipped with engine components and emission controls that maintain harmfulexhaustemissionsbelowcertifiedaccept...

Page 4: ...short periods of time such as rest stops washroom or meal stops The operator must completely understand all instructions warning and operating procedures before using this machine This machine must b...

Page 5: ...ions pg 9 B Check the engine oil before every operation Make sure the machine is level when checking the oil Always take 2 readings of the dipstick before adding oil If the oil level is below the full...

Page 6: ...Position B Plate Assembly and Diamond Installation Resin Bond Metal Bond with 3 Screws Metal Bond with 1 Screw Resin Bond 1 Close service valve on fuel cylinder to prevent liquid from getting into the...

Page 7: ...The abrasives will be turning at approximately 650 RPM If objects are hit they could become dangerous projectiles Extend the handle and tilt machine back until handle rests on floor Install diamonds...

Page 8: ...dry before replacing Failure to the engine filter clean may result in engine overheating Changing Gear Drive Lubricant After the first 100 hours of operation drain out initial oil flush out the gear c...

Page 9: ...machine and the LPG tank Never allow anyone to operate this machine who has not read or cannot understand the given instructions G Troubleshooting the electrical system 1 Check all wire connections fo...

Page 10: ...SCREWING IT IN Remove the oil gauge to check the oil level The oil level should be between ADD and FULL marks Do not overfill Install and tighten the oil gauge Recommended Oils The following engine oi...

Page 11: ...recycling WARNING KAWASAKI ENGINE MAINTENANCE SCHEDULE INTERVAL MAINTENANCE Daily First 8 hr Every 25 Hr Every 50 hr Every 100 hr Every 200 hr Every 300 hr Lubricate Pillow Block Bearings Check and a...

Page 12: ...ery Loose or faulty connections or wires Tighten repair or replace wires Faulty ignition key switch or starter control switch Repair or replace switch es Engine overheats Incorrect fuel settings Have...

Page 13: ...ULTRAGRIND PG 13 Warning Label Locations Model The Ultragrind Propane Powered Grinder Wear approved respiratory protection when the machine is operating...

Page 14: ...LPG tank 1 is filled connected and checked for leaks See Pg 3 4 Open the LPG tank by turning the knob 2 anti clockwise 5 Set throttle lever 3 to idle position 6 Turn key 4 to start position 7 Move th...

Page 15: ...PLATE 283 040 900L 1 5 VACUUM CAPS 040 3015 2 6 WHEEL BASE BRACKET 288 040 10 1 7 TRANSPORT WHEEL BRACKET 288 040 2300 1 8 TRANSPORT WHEEL 156 040 1 1 9 BELT COVER 288 040 300 1 10 LEFT SHIELD 288 040...

Page 16: ...OX BOTTOM 283 11 2127B 1 5 BATTERY 12V 276 GTX14 1 6 BATTERY BOX TOP 283 11 2127T 1 7 QUICK RELEASE PIN 625 97320A760 2 8 KEY SWITCH 312 308 0385 1 9 LANYARD KILL SWITCH 153 73459 1 10 HANDLE EXTENSIO...

Page 17: ...5 3 8 16 X 1 HCS 164 10115 8 6 5 16 FLAT WASHER 164 20156 16 7 3 8 16 STOVER LOCK NUT 164 22834 8 8 1 2 13 X 5 TAP BOLT 164 50C500BTA52 2 9 1 2 FLAT WASHER 164 20159 4 10 1 2 13 STOVER LOCK NUT 164 2...

Page 18: ...FLAT WASHER 164 20159 8 4 BELT 113 L548 1 5 1 2 13 X 2 HCS 164 110120382 4 6 BELT TENSIONER 011 6 2795 1 7 1 2 13 X 11 4 FSCS 164 50C125KFC 4 8 7 16 20 X 1 HCS 164 10301 1 9 WASHER 164 20164 1 10 DRI...

Page 19: ...CS 164 10117 SS 1 16 SHAFT END PLATE 283 040 2235 1 17 1 4 KEY 199 NHNT SE UND 1 18 DRIVE PLATE ASSEMBLY 040 2255 3 19 SHAFT SEAL 040 4000 3 DIAMOND DRIVERS PARTS PART DESCRIPTION PART QTY 1 Foam Hat...

Page 20: ...ustomer must call Aztec Products Inc for an RGA Return Goods Authorization Number 2 We maintain the serial number date of shipment or sale and customer name on each piece of equipment sold If you were...

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