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5. Increase throttle to about 75% while 

walking very slowly.

a. never tilt back machine while engine is running.
stoppinG tHe enGine
Turn the propane tank valve clockwise to a closed 

position and turn the key OFF.
NOTE:  The  exhaust  system  will  be  very  hot  and 

takes several minutes to cool, so keep yourself and 

all materials clear.
maintenanCe
a. Cleaning the equipment
  1. Place machine in “tilt back” position.
  2. Rinse the drive unit and drivers.
  3. Rinse around splash skirt and body.
  4. Return machine to operating position, then 

    start engine and run machine briefly to expel  

    any excess water.
B. storing the machine and tank
  1. The engine should be stopped properly and the  

    tank valve closed.
  2. Remove the LPG tank from the machine and 

    store the tank in a well ventilated approved area.
  3. Store your machine in a safe area: away from  

   enclosed high heat, away from sparks or 

    flames, and away from traffic lanes of heavy 

   equipment.
C. flange Bearings
  The Flange Bearings must be lubricated with 

  grease before every use or every 4 hours of  

  run time, whichever comes first, or warranty of  

  Flange Bearings will be voided.
d. machine & engine maintenance
  1. Refer to engine manufacturer’s Owners 

 

   Manual and comply completely with the 

 

    instructions. Change the oil and filter according  

    to the engine Owners Manual.
  2. Keep a good service log on each machine with  

    the date, hour meter reading, type(s) of service  

    performed and the name of the person who  

    performed them.
  3. Clean the entire unit after each use. When  

    cleaning the unit, check for possible loose  

    nuts and bolts.
  4. The foam engine dust filter should be 

 

    removed and cleaned periodically by shaking  

    out the accumulated dust and rinsing with  

    water and a mild detergent. Squeeze out excess  

    water (do not wring out). Allow the filter to air  

    dry before replacing. Failure to the engine filter  

    clean may result in engine overheating.
Changing Gear drive lubricant 
After the first 100 hours of operation, drain out 

initial oil, flush out the gear case with an approved 

nonflammable, non-toxic solvent and refill. 

Thereafter, oil should be changed at least every 

500 operating hours, or every 6 months, whichever 

comes first, with Mobilgear 630 oil or equivalent.
e. maintenance schedule
Repairs and adjustments to the fuel system must be 

performed by an authorized, properly trained service 

technician. To keep the machine in good working 

condition, follow the daily, weekly and monthly 

maintenance procedures listed below. Keeping the 

machine clean and free of accumulated dust, lint and 

oil allows free air to flow across the engine and 

proper cooling. Always use clean recoil dust filters.
These can be cleaned by washing them in flowing 

water and shaking them dry. Keep a log book of 

maintenance and/or repairs.
daily maintenance
every two hours of operation:
Change or vacuum clean the recoil dust filter.
Check and clean carburetor pre-filter.
every four hours of operation:
Check oil level.
Lubricate Flange Bearings.
Make sure all components (shroud, handle, fuel 

cylinder, belt, etc) are tight and secure.
Check drive plates and flex material for cracks or 

diamond wear.
Clean machine – if compressed air is available, blow 

dust from machine and engine, concentrating on the 

inside of engine shrouds, and wash undercarriage.
Weekly maintenance: every 20–50 hours of operation
Perform all daily maintenance services.
Change oil and oil filters at 50 hours of service.
Check for loose nuts and bolts on entire machine.
Examine all propane fuel components for leaks or 

wear, replace if necessary.
monthly maintenance: every 80 hours of operation
Perform all daily and weekly services.
Change carburetor air filter.
Consult engine owner’s manual for maintenance 

services.

Quarterly maintenance: every 250 hours of operation

PG. 8 ULTRAGRIND

  

Summary of Contents for ULTRAGRIND

Page 1: ...Kawasaki 603cc Engine Meets U S Green Building Council LEED IEQ Credit 3 4 Requirements CE LEED CARB EPA GS 42 Compliant 201 COMMERCE DRIVE MONTGOMERYVILLE PA 18936 215 393 4700 800 331 1423 FAX 215...

Page 2: ...rce where possible In this regard use good work practices and follow the recommendations of the manufacturers or suppliers OSHA NIOSH and occupational and trade associations Water should be used for d...

Page 3: ...lt in death Never change or alter the propane control components This machine is factory equipped with engine components and emission controls that maintain harmfulexhaustemissionsbelowcertifiedaccept...

Page 4: ...short periods of time such as rest stops washroom or meal stops The operator must completely understand all instructions warning and operating procedures before using this machine This machine must b...

Page 5: ...ions pg 9 B Check the engine oil before every operation Make sure the machine is level when checking the oil Always take 2 readings of the dipstick before adding oil If the oil level is below the full...

Page 6: ...Position B Plate Assembly and Diamond Installation Resin Bond Metal Bond with 3 Screws Metal Bond with 1 Screw Resin Bond 1 Close service valve on fuel cylinder to prevent liquid from getting into the...

Page 7: ...The abrasives will be turning at approximately 650 RPM If objects are hit they could become dangerous projectiles Extend the handle and tilt machine back until handle rests on floor Install diamonds...

Page 8: ...dry before replacing Failure to the engine filter clean may result in engine overheating Changing Gear Drive Lubricant After the first 100 hours of operation drain out initial oil flush out the gear c...

Page 9: ...machine and the LPG tank Never allow anyone to operate this machine who has not read or cannot understand the given instructions G Troubleshooting the electrical system 1 Check all wire connections fo...

Page 10: ...SCREWING IT IN Remove the oil gauge to check the oil level The oil level should be between ADD and FULL marks Do not overfill Install and tighten the oil gauge Recommended Oils The following engine oi...

Page 11: ...recycling WARNING KAWASAKI ENGINE MAINTENANCE SCHEDULE INTERVAL MAINTENANCE Daily First 8 hr Every 25 Hr Every 50 hr Every 100 hr Every 200 hr Every 300 hr Lubricate Pillow Block Bearings Check and a...

Page 12: ...ery Loose or faulty connections or wires Tighten repair or replace wires Faulty ignition key switch or starter control switch Repair or replace switch es Engine overheats Incorrect fuel settings Have...

Page 13: ...ULTRAGRIND PG 13 Warning Label Locations Model The Ultragrind Propane Powered Grinder Wear approved respiratory protection when the machine is operating...

Page 14: ...LPG tank 1 is filled connected and checked for leaks See Pg 3 4 Open the LPG tank by turning the knob 2 anti clockwise 5 Set throttle lever 3 to idle position 6 Turn key 4 to start position 7 Move th...

Page 15: ...PLATE 283 040 900L 1 5 VACUUM CAPS 040 3015 2 6 WHEEL BASE BRACKET 288 040 10 1 7 TRANSPORT WHEEL BRACKET 288 040 2300 1 8 TRANSPORT WHEEL 156 040 1 1 9 BELT COVER 288 040 300 1 10 LEFT SHIELD 288 040...

Page 16: ...OX BOTTOM 283 11 2127B 1 5 BATTERY 12V 276 GTX14 1 6 BATTERY BOX TOP 283 11 2127T 1 7 QUICK RELEASE PIN 625 97320A760 2 8 KEY SWITCH 312 308 0385 1 9 LANYARD KILL SWITCH 153 73459 1 10 HANDLE EXTENSIO...

Page 17: ...5 3 8 16 X 1 HCS 164 10115 8 6 5 16 FLAT WASHER 164 20156 16 7 3 8 16 STOVER LOCK NUT 164 22834 8 8 1 2 13 X 5 TAP BOLT 164 50C500BTA52 2 9 1 2 FLAT WASHER 164 20159 4 10 1 2 13 STOVER LOCK NUT 164 2...

Page 18: ...FLAT WASHER 164 20159 8 4 BELT 113 L548 1 5 1 2 13 X 2 HCS 164 110120382 4 6 BELT TENSIONER 011 6 2795 1 7 1 2 13 X 11 4 FSCS 164 50C125KFC 4 8 7 16 20 X 1 HCS 164 10301 1 9 WASHER 164 20164 1 10 DRI...

Page 19: ...CS 164 10117 SS 1 16 SHAFT END PLATE 283 040 2235 1 17 1 4 KEY 199 NHNT SE UND 1 18 DRIVE PLATE ASSEMBLY 040 2255 3 19 SHAFT SEAL 040 4000 3 DIAMOND DRIVERS PARTS PART DESCRIPTION PART QTY 1 Foam Hat...

Page 20: ...ustomer must call Aztec Products Inc for an RGA Return Goods Authorization Number 2 We maintain the serial number date of shipment or sale and customer name on each piece of equipment sold If you were...

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