Axminster 105645 Original Instructions Manual Download

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INDEX OF CONTENTS

Cert No: 2310

Axminster Tool Centre Ltd
Axminster Devon
EX13 5PH UK
axminstertools.com

Type

Morticer

Model

AP25BM

and conforms to the machinery example for which the
EC Type-Examination Certificate No RA/2017/A0001C
has been issued by Yeon Chuan Machinery Co., Ltd
at: 50-2, Lane 108, Yongfeng RD., Taiping Dist., Taichung City, Taiwan 411.

and complies with the relevant essential health and safety requirements.

2006/42/EC
EN ISO 12100
EN 60204-1:2006/AC:2010

declares that the machinery described:-

This machine complies with the following directives:

EU Declaration of Conformity

Signed

Andrew Parkhouse
Operations Director

Date: 18/10/2017

The symbols below advise the correct safety procedures when using this machine.

Fully read manual

and safety instructions

before use

Eye protection

should be worn

Ear protection

should be worn

HAZARD

Dust mask

should be worn

EU DECLARATION OF CONFORMITY

EU Declaration of Conformity

What’s Included

Optional Accessories

General Safety Instructions for 230V Machines

Specific Safety Instruction for Morticers

Specification 05
Assembly 06-07-08
Illustration and Parts Description

09-10-11

Setting Up the Morticer

12-13-14-15-16

Accessories 17-18-19
Maintenance 19-20-21
Troubleshooting 22
Exploded Diagrams/Lists

23-24-25-26

Wiring Diagram

Summary of Contents for 105645

Page 1: ...AP25BM Bench Morticer AT 25 03 2021 BOOK REF 106517 Code 107638 Original Instructions Code 105646 Door Mortice Kit Code 105645 AP25BM Morticer Stand ...

Page 2: ...rectives EU Declaration of Conformity Signed Andrew Parkhouse Operations Director Date 18 10 2017 The symbols below advise the correct safety procedures when using this machine Fully read manual and safety instructions before use Eye protection should be worn Ear protection should be worn HAZARD Dust mask should be worn EU DECLARATION OF CONFORMITY EU Declaration of Conformity 02 What s Included 0...

Page 3: ...A 1 Operating Wheel 1 Operating Lever B Accessories 2 Bush Adaptors 13 16 and 3 4 C 1 17 19 12 14 and 11 13mm Spanners D 1 Spindle Nut Spanner 1 Screwdriver E 1 Hex Key F 1 Chuck Key G 1 Lift Shift Clamping Handle H 1 Chuck Extension I 1 Instruction Manual A B C D E H F G I D ...

Page 4: ...ckets J 2 Long Upper Support Struts K 2 Short Upper Support Struts L 2 Long Lower Support Struts M 2 Short Lower Support Struts N 4 M8 Hex Bolts Washers Nuts O 4 Threaded Rubber Feet P 1 Bag of Fixings Q Code 105646 Door Mortice Kit J K L M N P Q O S R T U V X ...

Page 5: ...o use the machine ensure they are suitably qualified to use it Do not use the machine if you are tired or distracted Do not use this machine within the designated safety areas of flammable liquid stores or in areas where there may be volatile gases Check cutters are correct type and size are undamaged and are kept clean and sharp this will maintain their operating performance and lessen the loadin...

Page 6: ...amiliarising yourself with the correct safety operating and maintenance procedures before proceeding further Mounting the Morticer to aWorkbench Lower the morticer assembly onto the workbench and position the machine so there is sufficient space all round Use a pencil and mark the position of the mounting holes to the base casting Drill the holes in the workbench and secure the morticer using four...

Page 7: ...les in the morticer s base Place the remaining washers over the threaded bolts and secure in place with the four nuts see fig 01 02 03 Fig 01 02 03 A O Operating Lever 1 Locate the operating lever B Loosen the grub scew on the lever coupling insert the bar into machined hole and re tighten the screw Remove the Hex screw washer and spring from the rack and pinion assembly see figs 05 06 07 Fig 05 0...

Page 8: ...3 Push the lever coupling face up against the support column and replace the spring and Hex screw washer Re tighten using the Hex key NOTE DO NOT OVERTIGHTEN see fig 10 11 Fig 10 11 Chuck Compartment Open the chuck access door by removing the screw and placing it safely aside Remove the transport packaging and wipe the chuck over with a cloth Close the access door and replace the screw see fig 13 ...

Page 9: ...justing screws and locking nuts Table operating wheel Depth setting bar clamping handle Depth setting bar Chisel mounting flange Chisel lift shift clamping handle Depth stop ring collar Table Cast iron base Motor NVR switch with emergency stop shroud Table clamp Clamp wheel Chuck access door AT25BM Morticer with optional stand ...

Page 10: ...PTION 10 1 5 13mm Chuck Bush adaptor Mortice chisel clamping handle Clamping handle A Depth setting scale bar B Depth stop ring collar C Depth stop plate D NVR Emergency stop shroud NVR ON OFF switch Chuck key storage clip A B C D ...

Page 11: ...ing nuts Table front to back adjustment grub screws and locking nuts G Table left to right clamping handle H Table left to right gib strip adjusting screw I and locking nuts J Push operating wheel to engage the gears to move the table from left to right Pull wheel out to engage the lead screw to move the table front and back E E F G H I J ...

Page 12: ...wn as the one penny width This was achieved by introducing a penny between the locating shoulder of the chisel and the adaptor face with the auger locked in place and with the chisel pulled hard down on the auger The penny was then removed and the chisel pushed up to the adaptor face and locked in place This established the one penny width between the chisel and the auger which for general timbers...

Page 13: ...t the depth you require Pull the head stock down and put the end of the timber against the chisel position the Coupled with the depth stop on the same assembly is the head stock rise limiter This limits the rise of the head stock chisel to a convenient distance above the work by the use of a locking collar positioned above the stop finger on the side of the head stock The travel of this assembly i...

Page 14: ... Chuck Extension WARNING DISCONNECTTHE MORTICER FROMTHE MAINS SUPPLY BEFORE CONTINUING To increase the chuck s travel the morticer comes with a chuck extension I This fits between the motor spindle and the chuck To fit the extension first open the chuck access doors Using the spanner D hold the chuck in place turn the large nut downwards on the spindle to push the chuck assembly off the tapered sp...

Page 15: ...ts and washers and tighten see figs 24 25 26 27 28 Table Clamp Fig 24 25 26 27 28 1 2 3 4 5 Locating pin Locating pin hole Adjusting theTable The work table can be adjusted from back to front and from left to right by operating the main control wheel to the front of the morticer Left to Right Movement Push the operating wheel forward to engage the drive gear into the table rack thus enabling the t...

Page 16: ...able Distance Stops To the front of the work table there are two collar stops to set the required distance for repetitive work Loosen the collar clamping handle A and slide the collar B along the collar stop bar C until the required distance is reached then re tighten the handle to lock the collar in position Repeat for the other collar see figs 33 34 Fig 33 34 A B C Left to Right Movement Back to...

Page 17: ...tice chisel over the door With the morticer mounted on its optional floor stand a full 1metre wide door will fit into the attachment Obviously when the morticer is bench mounted this width may vary Easy to fit and with an adjustable door clamp T U V X With assistence turn the morticer head assembly around by removing the four Hex bolts washers 1 R R S S Countersink mounting holes 2 3 4 5 6 T U V D...

Page 18: ...o achieve this is to install in position with a spacer such as a two pence coin between the collar of the chisel and the locating face on the machine then bring the bit up so that the cutting part is hard against the base of the chisel and then tighten up the shank of the bit in the chuck The spacer is then removed the chisel moved up to its correct position and re tightened Sharpening Sharpening ...

Page 19: ...d with ease Maximum total load is 540kg and the size limits are 460mm x 620mm minimum up to 720mm x 850mm maximum Code 105072 MAINTENANCE WARNING DISCONNECTTHE MORTICER FROMTHE MAINS SUPPLY BEFORE CONTINUING After long periods of use if you notice a degree of side play developing on both the table and head stock you will need to adjust the gib strip screws until the slide play is eliminated Table ...

Page 20: ... play has been eliminated tighten the locking nuts E on the column to secure the setting Fig 38 E F General Maintenance WARNING DISCONNECTTHE MORTICER FROM THE MAINS SUPPLY BEFORE CONTINUING To ensure optimum performance from your morticer routine cleaning and lubrication is required After long periods of use wood and resin deposits will build up on the table and the rack and pinion gears Clean al...

Page 21: ...iations in the chisel we recommend using the multi flute conical reamer sharpening set code 700173 with the appropriate size pilot piece just a few turns removes a tiny amount of metal from the chisel s internal bevel When abrasion occurs to the extent that the chisel bit tip becomes thin and liable to break it is advisable to replace it with a new one Introduction Fig 39 Square corner Bevelled ar...

Page 22: ...isel and bit 1 Sharpen or replace the chisel and bit 2 Gum or pitch on the chisel and bit 2 Remove the chisel and bit and clean using Axcaliber Blade and Bit Cleaner Code 951145 3 Gum or pitch on the worktable or fence causing an un square cut 3 Clean the worktable and fence as described above 4 The chisel and bit was not correctly set 4 Make sure the entire assembly is correctly held with proper ...

Page 23: ...EXPLODED DIAGRAMS LISTS 23 AP25BM Morticer Code 107638 R2310 B1 ...

Page 24: ...2 39 23101010 Lift Setting Block 1 40 50202004 Nylon Nut M8x1 25P 1 41 50114046 Universal Handle M6x1 0Px28L 1 42 23101007 Gib 1 43 50103053 Set Screw M6x1 0Px25L 6 44 50201013 Hex Nut M6x1 0P 6 45 23101002 Base Middle 1 46 23041505 Motor 1 47 23101017 Setting Rod 1 48 50114005 Universal Handle M8x1 25Px15L 1 49 23041042 Bushing 1 50 50602032 Spring Pin 6x16L 1 51 50102003 Cap Screw M5x0 8Px10L 2 ...

Page 25: ...er Support Front Rear 2 5 23102004 Lower Support Front Rear 2 6 50206002 Hex Nut with Collar M8x1 25P 24 7 23102003 Upper Support Left Right 2 8 23102001 Main Stand Support 4 9 50110014 Carriage Bolt M8x1 25Px16L 24 10 50201019 Hex Nut M8x1 25P 4 11 50201016 Hex Nut M10x1 5P 8 12 50301085 Flat Washer 10x20x2 0t 8 13 71011017 Adjustment Screw 4 Optional AP25BM Stand Code 105645 R2310 B2 ...

Page 26: ...iversal Handle 2 2 23045005 Fix Shaft Bracket 1 3 23045003 Hold Down Shaft 1 4 23045006 Fix Shaft 1 5 23045101 Hold Down 1 6 23045004 Abrasive 1 7 50108007 Hex Pan Head Screw M6x1Px20L 4 8 23045002 Fix Shaft 2 9 23045001 Fence 1 Optional Door Mortice Kit Code 105646 R2310 B4 ...

Page 27: ...WIRING DIAGRAM 27 ...

Page 28: ...te material By law they must be collected and recycled separately EU Countries Only The Axminster guarantee Buy with confidence from Axminster So sure are we of the quality we cover all parts and labour free of charge for three years For more information visit axminstertools com 3years Axminster Tools Axminster Devon EX13 5PH axminstertools com ...

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