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Axi MTC HC-300, Installation, Operating And Maintenance Manual

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Axi MTC HC-300 Installation, Operating And Maintenance Manual Download Page 5

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General Overview

MTC HC-300 Specifications

Note: The system is designed to meet environmental standards for safe operation. (Not for use with fluids that have a 

flash point below 100°F (37.8°C), e.g. gasoline, alcohol, etc.)

Flow Rate ................................................................................
Outline Dimensions.................................................................
System Weight.........................................................................
Operating Temperature ..........................................................
Electrical .................................................................................
Pump .......................................................................................

Motor .......................................................................................
Suction Capability ...................................................................
Fuel Conditioner .....................................................................
Inlet ..........................................................................................
Outlet(s) ..................................................................................
Max. Fluid Viscosity ................................................................
Hose       Weight.............................................................................

300 GPM (1135.6 LPM)
96”x 54” x 82” (244 x 137 x 208 cm) (H x W x D)
≈ 5500 lbs (2495 kg)
41 - 104°F (5 - 40°C)
480V/50/60Hz/30A/3Ph
4”, Sliding-vane, Positive Displacement, Internal Relief, 
Viton Seals
15 HP Three Phase, continuous duty
15 ft vertical lift or 100 ft horizontal run (4” line, primed)
Inline 4” Magnetic Fuel Conditioner
4” Cam Lock Couplings
4” Cam Lock Couplings
5 cS
2.61 lb/ft 

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Summary of Contents for MTC HC-300

Page 1: ...NG AND MAINTENANCEMANUAL High Capacity Mobile Tank Cleaning Fuel Optimization and Transfer System AXI International AXInternational AXIFuel AXIFuel 1 239 690 9589 1 877 425 4239 Toll Free www AXI Inte...

Page 2: ...Carbon Steel Filter Housing Quick release 4 Bolt Swing Cover Drain valve Air Vent Filter Cartridges Particulate Filter 2 30 Water Block Filters 5 10 30 Absolute Microglass Filters 3 10 Fuel Conditione...

Page 3: ...bustion Lower Emissions Improved Fuel Economy Extended Engine Life Extended Filter Life Removes Prevents Carbon Build Up Prevents Corrosion Cleans Injection System MTC HC 300 High Capacity Mobile Fuel...

Page 4: ...cedure System Operation Operating Procedure Phase1 Phase2 Phase3 AFCFuelAdditive Primary Inspection Checklist Priming the System Priming Procedure Controller Maintenance Preventative Maintenance Servi...

Page 5: ...w Rate Outline Dimensions SystemWeight Operating Temperature Electrical Pump Motor Suction Capability Fuel Conditioner Inlet Outlet s Max Fluid Viscosity HoseWeight 300 GPM 1135 6 LPM 96 x 54 x 82 244...

Page 6: ...fferential pressure alarm indicator and system shutdown pressure sensors Pump motor starter with three pole circuit breaker and contactor High system pressure High system vacuum Pump Motor Positive di...

Page 7: ...stick with Kolor Kut paste on the end reach through the top of the tank and place the end of the stick all the way at the bottom of the tank Kolor Kut paste will show the water level in the tank and...

Page 8: ...that has a smaller ID than the hose This will lead to excessive pump load noise and ultimately damage the pump AXI recommends 3 phases to successfully polish a fuel tank 1 Bulk water and sludge remov...

Page 9: ...After removing the bulk of the sludge and water from the tank into a separate container for disposal the return hose is now inserted into the tank ending Phase One The goal of Phase Two is to remove...

Page 10: ...operations to light load conditions Motor over speed is when the speed indicator window indicates greater than the nominal 60 Hz 60 Hz is the normal rated RPM speed of the motor At 60 Hz displayed in...

Page 11: ...STSAutomatic Filtration System is not in place AFC 705 710 will maintain fuel quality and prevent formation of sludge for up to twelve months Added after the fuel polishing process it is not necessar...

Page 12: ...ndling during shipping may cause physical or electrical problems Immediately report or note any damages also concealed ones to the shipper Checklist If the packing crate shows signs of damage inspect...

Page 13: ...t the hoses attached and or valves in the closed position Failure to do so may damage the bypass valve and or pump Priming Procedure Before turning on the pump make sure the entire suction side of the...

Page 14: ...hat is being sent to the pump motor 60 Hz for example is the rated speed of the motor If the Variable Frequency Controller display indicates 30 this means that the pump is turning at of the rated spee...

Page 15: ...Speed Indicator Window 2 Remove Suction Hose stinger from tank allowing air to be drawn into the system through the stinger or open ball valve to atmospheric on top of stinger 3 Continue at low pump...

Page 16: ...ion Controller using the breakers to power the Variable Frequency Controller 5 Turn on the pump to remove the fuel in the system until the suction hose is empty 6 Turn off the pump 7 Fuel level in fin...

Page 17: ...ly extended into the basket Check inner housing and basket for debris and sludge and remove if necessary Also ensure that the basket is seated correctly and tight on the S S basket within the bag filt...

Page 18: ...be treated as chemical waste WARNING DO NOT USE WITH GASOLINE This System is not meant for use with gasoline nor with other flammable liquids having a flash point less than 100 F 38 C Use with gasolin...

Page 19: ...lly open 7 Suction line clogged Alarm HIGH PRESSURE ALARM comes on with clean or new filter elements installed 1 Heavily contaminated fuel excessive water in tank 2 Restriction in plumbing on discharg...

Page 20: ...FV 120 618 2 w 618 10 w WA618 10 w 618 30 w WA618 30 w G618 3 SR G618 7 SR G618 10 SR 618 2 w 618 10 w WA618 10 w 618 30 w WA618 30 w G618 3 SR G618 7 SR G618 10 SR When ordering filters listed in MT...

Page 21: ...uring defect is found In addition to the limitations above this warranty shall not apply to products 1 which have been tampered with altered or repaired by anyone other than AXI International without...

Page 22: ...blocking 30 filter cartridge water blocking 3 microglass absolute filter cartridge not water blocking 7 microglass absolute filter cartridge not water blocking 10 microglass absolute filter cartridge...

Page 23: ...NOTES...

Page 24: ...ne of solutions include enclosed mobile and compact fuel management systems partial and fully enclosed day tanks pump sets fill stations Tier 4 fuel additives centralized system monitoring and other t...

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