Axi MTC HC-300 Installation, Operating And Maintenance Manual Download Page 11

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AFC Fuel Additive

The use of AXI International AFC-705/710 Fuel Additive is an essential part of any tank cleaning and fuel polishing procedure, 
as AFC can more rapidly and efficiently decontaminate and clean the entire fuel system.   The additive is best introduced into 
the process after Fine Filtration Mode. Before dosing the tank with AFC-705/710, remove as much of the sludge and free 
water as possible.  Adding AFC-705/710 to the tank will speed up the cleaning process by breaking down and dissolving the 
sludge covering the tank walls and bottom. 

AFC-705/710 will decontaminate areas and sections of the tank that are out of reach of the suction hose. It is recommended 
to use a higher concentration of one to twenty five hundred (1:2500) instead of one to five thousand (1:5000) for the first 
treatment. This has proven to be very helpful in accelerating the rate of dissolving sludge. Higher doses may be necessary, 
depending on contamination level of the fuel.  AFC-705/710 is a full spectrum fuel additive, containing a combustion catalyst, 
surfactant (705), detergent, dispersant, corrosion inhibitor, lubricity enhancers, and a fuel stabilizer that eliminates the need 
for expensive, toxic biocides.

*Note: AFC-705 contains a surfactant. Surfactants can emulsify water into the fuel and damage HPCR injection systems. 
Consult AXI for recommendations on fuel treatment.

After Fuel Polishing Process

1.  Stabilize the Fuel
AFC-705/710 will stabilize the fuel in tanks used for long-term fuel storage. When a recirculation or STS Automatic Filtration 
System is not in place, AFC-705/710 will maintain fuel quality and prevent formation of sludge for up to twelve months. 
Added after the fuel polishing process, it is not necessary to add more AFC-705/710 until additional fuel is added into the 
tank, or an environmental condition for the fuel has been altered (introduction of water or other contamination)
2.  Prevent Water from Accumulating
The use of AXI Water Eliminators, or tank breathers, will prevent water from accumulating in the tank. The water eliminators 
will absorb and remove any water from condensation or other sources. Preventing water accumulation eliminates microbial 
growth and the need for toxic biocides.
3.  Monitor Fuel Quality
Liquid-Cult Fuel Test Kits are ideal for monitoring your fuel supply for microbial contamination. The tests provide indication 
of bacterial and fungal activity.
4.  Intelligent Fuel Management Solutions
AXI International Intelligent Fuel Management Solutions significantly lower operating costs, save fuel, eliminate periodic 
tank cleaning and the build up of solids, sludge, and acids. AXI International Technology enhances personnel safety and 
addresses environmental concerns by preventing the need for costly toxic biocides. Larger capacity Mobile and Stationary 
Tank Cleaning Systems are available.

! IMPORTANT ! It is recommended that only qualified, experienced personnel, familiar with this equipment, 
who have read and understood all the instructions in this manual should operate and maintain the system.

! WARNING ! Do not use with gasoline, solvents, corrosive liquids, food liquids or other liquids having a 
flash point less than 100°F. Use with gasoline or use with any flammable liquids at a temperature exceeding 
their flash point, presents an immediate explosion and fire hazard

PRIMAR

Y INSPECTION

Summary of Contents for MTC HC-300

Page 1: ...NG AND MAINTENANCEMANUAL High Capacity Mobile Tank Cleaning Fuel Optimization and Transfer System AXI International AXInternational AXIFuel AXIFuel 1 239 690 9589 1 877 425 4239 Toll Free www AXI Inte...

Page 2: ...Carbon Steel Filter Housing Quick release 4 Bolt Swing Cover Drain valve Air Vent Filter Cartridges Particulate Filter 2 30 Water Block Filters 5 10 30 Absolute Microglass Filters 3 10 Fuel Conditione...

Page 3: ...bustion Lower Emissions Improved Fuel Economy Extended Engine Life Extended Filter Life Removes Prevents Carbon Build Up Prevents Corrosion Cleans Injection System MTC HC 300 High Capacity Mobile Fuel...

Page 4: ...cedure System Operation Operating Procedure Phase1 Phase2 Phase3 AFCFuelAdditive Primary Inspection Checklist Priming the System Priming Procedure Controller Maintenance Preventative Maintenance Servi...

Page 5: ...w Rate Outline Dimensions SystemWeight Operating Temperature Electrical Pump Motor Suction Capability Fuel Conditioner Inlet Outlet s Max Fluid Viscosity HoseWeight 300 GPM 1135 6 LPM 96 x 54 x 82 244...

Page 6: ...fferential pressure alarm indicator and system shutdown pressure sensors Pump motor starter with three pole circuit breaker and contactor High system pressure High system vacuum Pump Motor Positive di...

Page 7: ...stick with Kolor Kut paste on the end reach through the top of the tank and place the end of the stick all the way at the bottom of the tank Kolor Kut paste will show the water level in the tank and...

Page 8: ...that has a smaller ID than the hose This will lead to excessive pump load noise and ultimately damage the pump AXI recommends 3 phases to successfully polish a fuel tank 1 Bulk water and sludge remov...

Page 9: ...After removing the bulk of the sludge and water from the tank into a separate container for disposal the return hose is now inserted into the tank ending Phase One The goal of Phase Two is to remove...

Page 10: ...operations to light load conditions Motor over speed is when the speed indicator window indicates greater than the nominal 60 Hz 60 Hz is the normal rated RPM speed of the motor At 60 Hz displayed in...

Page 11: ...STSAutomatic Filtration System is not in place AFC 705 710 will maintain fuel quality and prevent formation of sludge for up to twelve months Added after the fuel polishing process it is not necessar...

Page 12: ...ndling during shipping may cause physical or electrical problems Immediately report or note any damages also concealed ones to the shipper Checklist If the packing crate shows signs of damage inspect...

Page 13: ...t the hoses attached and or valves in the closed position Failure to do so may damage the bypass valve and or pump Priming Procedure Before turning on the pump make sure the entire suction side of the...

Page 14: ...hat is being sent to the pump motor 60 Hz for example is the rated speed of the motor If the Variable Frequency Controller display indicates 30 this means that the pump is turning at of the rated spee...

Page 15: ...Speed Indicator Window 2 Remove Suction Hose stinger from tank allowing air to be drawn into the system through the stinger or open ball valve to atmospheric on top of stinger 3 Continue at low pump...

Page 16: ...ion Controller using the breakers to power the Variable Frequency Controller 5 Turn on the pump to remove the fuel in the system until the suction hose is empty 6 Turn off the pump 7 Fuel level in fin...

Page 17: ...ly extended into the basket Check inner housing and basket for debris and sludge and remove if necessary Also ensure that the basket is seated correctly and tight on the S S basket within the bag filt...

Page 18: ...be treated as chemical waste WARNING DO NOT USE WITH GASOLINE This System is not meant for use with gasoline nor with other flammable liquids having a flash point less than 100 F 38 C Use with gasolin...

Page 19: ...lly open 7 Suction line clogged Alarm HIGH PRESSURE ALARM comes on with clean or new filter elements installed 1 Heavily contaminated fuel excessive water in tank 2 Restriction in plumbing on discharg...

Page 20: ...FV 120 618 2 w 618 10 w WA618 10 w 618 30 w WA618 30 w G618 3 SR G618 7 SR G618 10 SR 618 2 w 618 10 w WA618 10 w 618 30 w WA618 30 w G618 3 SR G618 7 SR G618 10 SR When ordering filters listed in MT...

Page 21: ...uring defect is found In addition to the limitations above this warranty shall not apply to products 1 which have been tampered with altered or repaired by anyone other than AXI International without...

Page 22: ...blocking 30 filter cartridge water blocking 3 microglass absolute filter cartridge not water blocking 7 microglass absolute filter cartridge not water blocking 10 microglass absolute filter cartridge...

Page 23: ...NOTES...

Page 24: ...ne of solutions include enclosed mobile and compact fuel management systems partial and fully enclosed day tanks pump sets fill stations Tier 4 fuel additives centralized system monitoring and other t...

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