Axi MTC-3000 Instruction And Maintenance Manual Download Page 13

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! IMPORTANT ! It is recommended that only qualified, experienced personnel, familiar with this equipment, 

who have read and understood all the instructions in this manual should install, operate and maintain the 

system.

! IMPORTANT ! Always disconnect the system from the electric power supply before working or servicing 

it. Do not proceed with any maintenance unless the pressure or vacuum has been released, the system has 

been allowed to reach ambient temperature and all fluids have been drained.

Draining and Storing the System

1. 

Before releasing the quick disconnect couplings, allow all fuel to flow out of the hoses by draining the system or take the 

suction hose out of the tank while the pump is still running and wait till system is purged and empty.

2.  Place an appropriate container under each drain valve. Open both the valve on the separator and the valve under the 

pump. Use the air purge valve on top of the separator to make sure all of the fluid can be drained from the system. 
Opening the valves and the air purge valve will allow fuel to flow down and out of both hoses into the tank.

Pump Strainer/Wye-Strainer

Check the Wye-Strainer (MTC-500) frequently for debris and clean as necessary.

Fuel/Oil Separator/Coalescer

The separator is a closed dynamic separator/coalescer that does not require any consumables. When draining water and 
sludge from the separator:
1.  Place an appropriate container under the drain valve
2.  Remove the top plug

 to allow air in and fuel to flow out

3.  Open the drain valve and close when observing clean fuel

The Separator needs to be serviced and flushed from time to time. 

Pump

Check pump for leaks, worn vanes and if bypass valve operates correctly. We highly recommend carrying a spare pump. 

The MTC pump can be easily changed in a matter of minutes by opening the unions and/or short hose connections. Spare 
part kits are also available for all MTC pumps. Keep the pump lubricated and pour some oil into pump head for storage.

LG-X Fuel Conditioner

Particles and rust can collect inside the LG-X unit and over time cause a flow restriction and/or diminish its effectiveness. 

Open the lid of the LG-X Fuel Conditioner by unscrewing the lid screws and clean the magnet and fuel chamber. Inspect 
O-rings prior to reassembly.

Suction and Discharge Hoses

We  recommend  replacing  the  suction  hose  every  year  and  the  discharge  hose  every  two  years.  Heavy  use,  visual 
deterioration, damage or poor condition and excessive wear can require an even earlier change.

Summary of Contents for MTC-3000

Page 1: ...CTION OPERATING AND MAINTENANCE MANUAL Tank Cleaning and Fuel Restoration System 1 239 690 9589 AXI International AXInternational AXIFuel AXIFuel 1 877 425 4239 Toll Free www AXI International com REV...

Page 2: ...ATIONS MTC SERIES FEATURE Multi stage Water Removal Particulate Filtration and Fuel Conditioning Compact Industrial Design Locking Cam and Groove Connections Built In Spill Containment Tray Pre filter...

Page 3: ...lter WB 3 WB 10 Part No MTC 500 Mobile Fuel Polishing System 1 239 690 9589 AXI International AXInternational AXIFuel AXIFuel 1 877 425 4239 Toll Free www AXI International com Mechanical Water Separa...

Page 4: ...edure System Operation Operating Procedure Phase1 Phase2 Phase3 AFCFuelAdditive Primary Inspection Checklist Priming the System Priming Procedure Maintenance Preventative Maintenance Servicing Pre Fil...

Page 5: ...ith fluids that have a flash point below 100 F 37 8 C e g gasoline alcohol etc Flow Rate Outline Dimensions Enclosure System Weight Operating Temperature Electrical Pump Motor Fuel Conditioner Inlet O...

Page 6: ...e Motor UL listed TEFC Totally Enclosed Fan Cooled with thermal overload protection Service Factor 1 00 Pre Filter Water Separator Drain valve on the bottom Final Filter Down to 1 nominal 3 absolute a...

Page 7: ...ator flexibility and time efficiency In Bypass Mode bulk water and sludge are removed from the tank into a separate container for disposal The fuel bypasses the fine filters removing free water sludge...

Page 8: ...removed from the fuel particulate is removed and the fuel is in an optimal condition The goal of Phase One is to remove any free water and sludge on the bottom of the tank without mixing the water in...

Page 9: ...7010 for 2500 gallons of fuel Higher doses of AFC 705 may be necessary depending on condition of fuel Phase 3 Phase Three is the most important phase in meeting specific cleanliness codes Unlike the p...

Page 10: ...10 will maintain fuel quality and prevent formation of sludge for up to twelve months Added after the fuel polishing process it is not necessary to add more AFC 705 710 until additional fuel is added...

Page 11: ...ing during shipping may cause physical or electrical problems Immediately report or note any damages also concealed ones to the shipper Checklist If the packing crate shows signs of damage inspect the...

Page 12: ...r valves in the closed position Failure to do so may damage the bypass valve and or pump Priming Procedure Before turning on the pump make sure the entire suction side of the system suction hose separ...

Page 13: ...t of both hoses into the tank Pump Strainer Wye Strainer Check the Wye Strainer MTC 500 frequently for debris and clean as necessary Fuel Oil Separator Coalescer The separator is a closed dynamic sepa...

Page 14: ...rained and emulsified water from the fuel oil stream Saturation of water block filter will cause the pressure drop over the filter to increase 4 When the pressure drop over the filter blocks the fuel...

Page 15: ...uids having a flash point less than 100 F 38 C Use with gasoline or any flammable liquids at a temperature exceeding their flash point presents explosion and fire hazards WARNING Care must be taken no...

Page 16: ...nditioner clogged Pressure gauge in red area or more than 20 25 PSI with clean or new filter element installed 1 Restriction on discharge side too high 2 Head lift on discharge side too high 3 Check f...

Page 17: ...K 240 MTC 500 MTC 1000 MTC 3000 Spin on Filters 10 40 ss 1 B100 bio 3 3 WB 10 10 WB 25 3 X Glass TK 081 TK 083 WBS 3 FFS 10 15 wb TK 082 30 60 ss 80 ss TK 084 MTC X FF 1 FF 3 WB 3 FF 10 WB 10 FF 25 FF...

Page 18: ...o manufacturing defect is found In addition to the limitations above this warranty shall not apply to products 1 which have been tampered with altered or repaired by anyone other than AXI Internationa...

Page 19: ...g FF 10 10 spin on filter cartridge not water blocking FF 25 25 spin on filter cartridge not water blocking FFZ 3 X Glass 3 Absolute spin on filter cartridge not water blocking WB 3 3 water blocking W...

Page 20: ...ne of solutions include enclosed mobile and compact fuel management systems partial and fully enclosed day tanks pump sets fill stations Tier 4 fuel additives centralized system monitoring and other t...

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