Axi MTC-3000 Instruction And Maintenance Manual Download Page 1

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MTC-500 INSTRUCTION, OPERATING,

AND MAINTENANCE MANUAL

Tank Cleaning and Fuel Restoration System

1.239.690.9589

AXI.International

AXInternational

AXIFuel

1.877.425.4239 Toll Free

www.AXI-International.com

REV0303500011217

Summary of Contents for MTC-3000

Page 1: ...CTION OPERATING AND MAINTENANCE MANUAL Tank Cleaning and Fuel Restoration System 1 239 690 9589 AXI International AXInternational AXIFuel AXIFuel 1 877 425 4239 Toll Free www AXI International com REV...

Page 2: ...ATIONS MTC SERIES FEATURE Multi stage Water Removal Particulate Filtration and Fuel Conditioning Compact Industrial Design Locking Cam and Groove Connections Built In Spill Containment Tray Pre filter...

Page 3: ...lter WB 3 WB 10 Part No MTC 500 Mobile Fuel Polishing System 1 239 690 9589 AXI International AXInternational AXIFuel AXIFuel 1 877 425 4239 Toll Free www AXI International com Mechanical Water Separa...

Page 4: ...edure System Operation Operating Procedure Phase1 Phase2 Phase3 AFCFuelAdditive Primary Inspection Checklist Priming the System Priming Procedure Maintenance Preventative Maintenance Servicing Pre Fil...

Page 5: ...ith fluids that have a flash point below 100 F 37 8 C e g gasoline alcohol etc Flow Rate Outline Dimensions Enclosure System Weight Operating Temperature Electrical Pump Motor Fuel Conditioner Inlet O...

Page 6: ...e Motor UL listed TEFC Totally Enclosed Fan Cooled with thermal overload protection Service Factor 1 00 Pre Filter Water Separator Drain valve on the bottom Final Filter Down to 1 nominal 3 absolute a...

Page 7: ...ator flexibility and time efficiency In Bypass Mode bulk water and sludge are removed from the tank into a separate container for disposal The fuel bypasses the fine filters removing free water sludge...

Page 8: ...removed from the fuel particulate is removed and the fuel is in an optimal condition The goal of Phase One is to remove any free water and sludge on the bottom of the tank without mixing the water in...

Page 9: ...7010 for 2500 gallons of fuel Higher doses of AFC 705 may be necessary depending on condition of fuel Phase 3 Phase Three is the most important phase in meeting specific cleanliness codes Unlike the p...

Page 10: ...10 will maintain fuel quality and prevent formation of sludge for up to twelve months Added after the fuel polishing process it is not necessary to add more AFC 705 710 until additional fuel is added...

Page 11: ...ing during shipping may cause physical or electrical problems Immediately report or note any damages also concealed ones to the shipper Checklist If the packing crate shows signs of damage inspect the...

Page 12: ...r valves in the closed position Failure to do so may damage the bypass valve and or pump Priming Procedure Before turning on the pump make sure the entire suction side of the system suction hose separ...

Page 13: ...t of both hoses into the tank Pump Strainer Wye Strainer Check the Wye Strainer MTC 500 frequently for debris and clean as necessary Fuel Oil Separator Coalescer The separator is a closed dynamic sepa...

Page 14: ...rained and emulsified water from the fuel oil stream Saturation of water block filter will cause the pressure drop over the filter to increase 4 When the pressure drop over the filter blocks the fuel...

Page 15: ...uids having a flash point less than 100 F 38 C Use with gasoline or any flammable liquids at a temperature exceeding their flash point presents explosion and fire hazards WARNING Care must be taken no...

Page 16: ...nditioner clogged Pressure gauge in red area or more than 20 25 PSI with clean or new filter element installed 1 Restriction on discharge side too high 2 Head lift on discharge side too high 3 Check f...

Page 17: ...K 240 MTC 500 MTC 1000 MTC 3000 Spin on Filters 10 40 ss 1 B100 bio 3 3 WB 10 10 WB 25 3 X Glass TK 081 TK 083 WBS 3 FFS 10 15 wb TK 082 30 60 ss 80 ss TK 084 MTC X FF 1 FF 3 WB 3 FF 10 WB 10 FF 25 FF...

Page 18: ...o manufacturing defect is found In addition to the limitations above this warranty shall not apply to products 1 which have been tampered with altered or repaired by anyone other than AXI Internationa...

Page 19: ...g FF 10 10 spin on filter cartridge not water blocking FF 25 25 spin on filter cartridge not water blocking FFZ 3 X Glass 3 Absolute spin on filter cartridge not water blocking WB 3 3 water blocking W...

Page 20: ...ne of solutions include enclosed mobile and compact fuel management systems partial and fully enclosed day tanks pump sets fill stations Tier 4 fuel additives centralized system monitoring and other t...