AWE 3015-22207 Installation Manual Download Page 4

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Inspect

ALL

parts prior to disassembly of vehicle; If damaged

or MISSING

please contact the place of purchase immediately.

Symbol

Part Number

Description

QTY

E24

Silverado 4th Gen 5.3L Front Section w/ Flex

E25

Silverado 4th Gen 5.3L HR5 Section

E26

Silverado 4th Gen 5.3L Overaxle Inlet

E27

Silverado 4th Gen 5.3L Overaxle Tri Section

E28

Silverado 4th Gen 5.3L Driver Tailpipe w/cutouts (Quad 102)

E29

Silverado 4th Gen 5.3L Passenger Tailpipe w/cutouts (Quad 102)

E33

Silverado 4th Gen 5.3L/6.2L Tip Outlet (Quad 102 Outlet)

E41

Silverado 4th Gen 5.3L Long Wheel Base Adapter

SEC75

3" Barrel Clamp (Bubble)

180300

AWE Band Clamp: 3"

3910

11012

Clamp Kit

180010

4.00" OD x 2.50" ID, Slash Cut, Chrome Silver, AWE Logo

180011

4.00" OD x 2.50" ID, Slash Cut, Diamond Black, AWE Tuning

Summary of Contents for 3015-22207

Page 1: ...rmance Specialists 3015 42201 AWE 0FG Catback Split Rear Exit Exhaust for 4th Gen Silverado Sierra 1500 5 3L With Bumper Cut outs Quad Chrome Silver Tips 3015 43202 AWE 0FG Catback Split Rear Exit Exhaust for 4th Gen Silverado Sierra 1500 5 3L With Bumper Cut outs Quad Diamond Black Tips 3015 32205 AWE 0FG Catback Split Rear Exit Exhaust for 4th Gen Silverado Sierra 1500 5 3L Flat Bumper Chrome Si...

Page 2: ...express permission of AWE Secor Ltd All rights reserved Rev1 1 Symbol Part Number Description QTY E24 Silverado 4th Gen 5 3L Front Section w Flex 1 E25 Silverado 4th Gen 5 3L HR5 Section 1 E26 Silverado 4th Gen 5 3L Overaxle Inlet 1 E30 Silverado 4th Gen 5 3L Single Exit Tube 1 E41 Silverado 4th Gen 5 3L Long Wheel Base Adapter 1 C17 Universal 3 Inlet Dual 3 Outlet Rear Merge Assembly 1 180300 AWE...

Page 3: ...E25 Silverado 4th Gen 5 3L HR5 Section 1 E26 Silverado 4th Gen 5 3L Overaxle Inlet 1 E27 Silverado 4th Gen 5 3L Overaxle Tri Section 1 E31 Silverado 4th Gen 5 3L Driver Tailpipe w o cutouts Single 5 1 E32 Silverado 4th Gen 5 3L Passenger Tailpipe w o cutouts Single 5 1 E07 Silverado 4th Gen 5 3L DS PS Rear Hanger 2 E41 Silverado 4th Gen 5 3L Long Wheel Base Adapter 1 180300 AWE Band Clamp 3 8 3910...

Page 4: ... Gen 5 3L HR5 Section 1 E26 Silverado 4th Gen 5 3L Overaxle Inlet 1 E27 Silverado 4th Gen 5 3L Overaxle Tri Section 1 E28 Silverado 4th Gen 5 3L Driver Tailpipe w cutouts Quad 102 1 E29 Silverado 4th Gen 5 3L Passenger Tailpipe w cutouts Quad 102 1 E33 Silverado 4th Gen 5 3L 6 2L Tip Outlet Quad 102 Outlet 2 E41 Silverado 4th Gen 5 3L Long Wheel Base Adapter 1 SEC75 3 Barrel Clamp Bubble 2 180300 ...

Page 5: ...cations on all OEM fasteners CAUTION The exhaust may be VERY HOT allow adequate time for the system to cool down before disassembly Severe burns and injury will occur if skin comes into contact with a hot exhaust system Begin removing your OE exhaust system by first removing your spare tire Next remove the OE heat shield and hardware shown in Figure 1 at A Note This will be reinstalled after you r...

Page 6: ...ers from the exhaust shown at B 3 With the OE exhaust no longer attached to the vehicle remove the complete exhaust Note The factory clamp will be used with your AWE exhaust Note After the OE exhaust is completely removed re install the OE heat shield and the spare tire Soak all bolts and rubber hangers in penetrating oil before starting any work OE SINGLE SIDE EXIT REMOVAL Start by removing the O...

Page 7: ...t no longer attached to the vehicle remove the complete exhaust 4 Remove the OE tip bezels by removing the 3 bolts per side marked at C On each bezel all 3 bolts are located on the top side Note The factory clamp will be used with your AWE exhaust Note The OE tip bezels will not be reused Note After the OE exhaust is completely removed re install the OE heat shield and the spare tire Soak all bolt...

Page 8: ...ure 3 1 Slide the OE clamp onto your AWE inlet section E24 Slide the hanger bar into the OE hanger as shown at B in Figure 3 2 Snug the clamp but do not fully tighten it If you have a long wheel base truck install your AWE long wheel base adapter E41 after the AWE inlet section E24 Slide a provided clamp on the adapter E41 as shown at A in Figure 4 Snug the clamp but do not fully tighten it STEP 4...

Page 9: ...our AWE HR5 section E25 as shown in Figure 5 Note Snug the clamp but do not fully tighten it at this point Place a provided exhaust clamp over the expanded end of your AWE overaxle inlet tube E26 shown at A in Figure 6 Bottom the slip fit on the HR5 section E25 When the tube is bottomed out slide the hanger bars into the hangers as shown at B in Figure 6 Note Snug the clamp down but do not tighten...

Page 10: ...ws the expanded pipe and the preinstalled exhaust clamp being brought up to the corresponding pipe Arrow B shows the overlapping pipe installed correctly over the corresponding pipe Arrow C shows the exhaust band clamp being brought to the edge of the expanded pipe NOTES Do not fully torque any exhaust clamp until the entire exhaust has been installed and adjusted Torque specification is a minimum...

Page 11: ...Bottom out the slip joint then slide the hanger bar into the factory hanger as shown at A in Figure 8 STEPS 8 13 ARE FOR SINGLE EXIT SYSTEMS ONLY To install the exhaust tips with integrated clamps first attach the exhaust tip in the proper orientation onto the exhaust outlet tube Insert one of the carriage bolts from the hardware kit 3910 41010 through the tab on the exhaust tip and thread on one ...

Page 12: ...e Install these clamps on each hanger bar of the AWE overaxle inlet tube E26 as shown at A in Figure 12 To install the exhaust tips use the remaining two 3 exhaust clamps and slide them onto the tip merge before installing the exhaust tips Note Exhaust tips should be installed with the logo pointing up and the slash cut edge of the tip running parallel with the edge of the bumper Since the tip mer...

Page 13: ... shielding or the chassis of the vehicle When the exhaust is in the correct orientation tighten all exhaust clamps to a minimum of 60 ft lbs and the installation is complete It is now recommended to drive the car to allow the exhaust to heat cycle after all clamps and tips are fully tightened At this point the exhaust will be very hot allow to cool before work continues Check the tips for correct ...

Page 14: ...e 14 1 will face the cab the passenger side hanger B shown in Figure 14 2 will face the rear bumper Using the provided hardware slide a washer onto the bolt and slide the bolt through the hole on the hanger C On the backside place a nut on the bolt and tighten it fully Install your AWE overaxle tri section E27 Slide a provided clamp over the slip joint you want to make sure the driver s side leg A...

Page 15: ...ilpipe and bottom it out on the overaxle tri section E27 Then slide the hanger bar into the AWE rubber hanger on the AWE hanger bracket E07 as shown in B Figure 16 2 Note While installing the AWE dual exit system the OE side exit exhaust hanger will not be used It can be removed while installing the passenger side tailpipe E32 so it will not be in the way of the AWE system For the best tip fitment...

Page 16: ...lp keep the exhaust system aligned and secure Install these clamps in the orientation for the driver side shown in Figure 19 1 and the passenger side Figure 19 2 Gather your AWE tips to install on the tailpipes First slide a provided clamp on each tip Then slide the tips over each tailpipe with the logo facing up to the desired depth Once the desired depth is set tighten the clamps as shown at A i...

Page 17: ... a position you like Once the desired positioning is achieved fully tighten down all clamps It is now recommended to drive the car to allow the exhaust to heat cycle after all clamps and tips are fully tightened At this point the exhaust will be very hot allow to cool before work continues Check the tips for correct alignment adjust as needed Don t forget to look below for any troubleshooting need...

Page 18: ...e Next insert the hanger bar into the OE hanger as shown at A in Figure 22 1 Now bottom out the slip joint on the overaxle tri section E27 as shown at B in Figure 22 2 Note Snug the clamp on the joint at this time but do not fully tighten it Install your AWE overaxle tri section E27 You want to make sure the driver s side leg A is parallel with the bed of the truck as shown in Figure 21 STEPS 21 2...

Page 19: ... OE hanger as shown at A in Figure 23 1 Next bottom out the slip joint on the overaxle tri section E27 as shown at B in Figure 23 2 Note Snug the clamp on the joint but do not fully tighten it Install your 2 AWE quad tip outlets E31 using the provided ball socket clamps to secure the tip outlets in place as shown in Figure 24 1 and Figure 24 2 Note Do not fully tighten the tip outlet sections as t...

Page 20: ...djustments To install the exhaust tips with integrated clamps first attach the exhaust tip in the proper orientation onto the exhaust outlet tube Insert one of the carriage bolts from the hardware kit 3910 41010 through the tab on the exhaust tip and thread on one of the corresponding nuts Using anti seize on the bolt threads will help installation and prevent breakage of hardware This exhaust sys...

Page 21: ...ive the car to allow the exhaust to heat cycle after all clamps and tips are fully tightened At this point the exhaust will be very hot allow to cool before work continues Check the tips for correct alignment adjust as needed Don t forget to look below for any troubleshooting needs Install the provided exhaust hanger split collar clamps Use the included hex wrench to help keep the exhaust system a...

Page 22: ... finish especially in areas prone to road salt and caustic deicing solutions Use a mild soap and water solution or car wax to clean the finish Avoid using abrasive polishes as they can scratch the finish Up to date warranty information is found HERE Any questions or comments please do not hesitate to contact us AWE 215 658 1670 CONTACT FORM Issue Solution Exhaust is not fitting correctly Most fitm...

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