AVK 02 Series Installation And Maintenance Instructions Manual Download Page 6

INSTALLATION AND MAINTENANCE INSTRUCTIONS - ORIGINAL VERSION

AVK GATE- AND SERVICE CONNECTION VALVES FOR GAS

SERIES 02, 03, 06, 36, 38 and 46

16. REPLACEMENT OF STEM SEAL NUT

The stem sealing can be replaced regardless of the position of the valve. If it is necessary to replace the stem sealing under 

pressure, the following procedure must be followed. NB: No USE OF OPEN FIRE!

 

    

                                         

MAX. TORQUES                             

 

   

                   

      

Valve            

 

     

             

 

 

                                      

 

dimension 

Closing 

Closing torque 

Free running 

Rupture 

Turns to 

 

 

 

DN 

torque 

below 0°C 

torque 

torque 

open   

     

mm 

Nm 

Nm 

Nm 

 

  

 

                                        

    

   Service connection valves

 25 

35 

200 

7

 32 

35 

200 

9

 40 

35 

200 

11

 50 

35 

200 

14

 

 Gate valves

 

40  40 40  9  400  11

 50 

40 

50 

400 

11

 65 

60 

65 

400 

14

 80 

60 

80 

400 

17

 100 

80 

100 

400 

21

 125 

80 

125 

500 

26

 150 

80 

150 

18 

600 

26

 200 

120 

200 

18 

800 

33

 250 

180 

250 

18 

1000 

37

 300 

200 

300 

18 

1200 

44

 350 

300 

350 

24 

1400 

59

 400 

300 

400 

24 

1600 

59/50***

 

450 

300*/450** 

450  

25 

1600 

59*/39**

 500  300*/450**  500 

25 

1600 

59*/43**

 600 

500** 

600 

25 

3200 

53*/52**

    

 

*    series 02     **   series 06 and 46     ***  series 36

     

Table 2

1.  Lower the pipeline pressure as much as the situation allows

2.   Close the valve using the specified torque. The replacment  

 

can also be done with the valve in open position, but then it  

 

is required to completely isolate the valve from pressure

3.  Unscrew the stem seal nut in counterclock direction and lift  

 

it off over the stem 

4.   Replace the stem seal nut unit including O-rings with a new  

 

one ordered from AVK International

5.   Apply locking liquid medium strength to the stem nut  

 

 threads

6.  Apply a silicone based grease to the o-rings

7.   Mount the new stem seal nut by sliding it carefully over the  

 

stem, and tighten it firmly clock wise with a torque of approx.  

 

80 Nm

8.  Open the valve and observe for leakages

9.  Re-apply normal pipeline pressure while observing for leak 

 ages

Up to DN 400:

From DN 450:

Page 6/8 

 

MI GateValvesGas Rev. N June 2019 GB

Summary of Contents for 02 Series

Page 1: ...e installation process or pipework that the valve is attached to Also consideration should be given to various loadings which can occur at the same time The valve on no account should be tampered with or modified in any way If for any reason work is to be carried out on the valve it is wholly the responsibility of the user to ensure the valve is depressurised and rendered safe prior to any fastene...

Page 2: ...nsible for any accidents arising from incorrect installation Likewise before during and after installation the applicable standards codes and regulations for installation and for the preven tion of accidents must be observed Note that especially for installations in hazardous environments ATEX regulations may apply 7 LIMITS OF USE Valves are permitted for use with Group 1 hazardous gases As standa...

Page 3: ...ssure and temperature do not exceed the above ratings If system testing will subject the valve to pressures more than the working pressure rating this should be within the production test pressure for the valve The maximum allowable pressure as specified is for non shock conditions Water hammer and impact for example should be avoided If the limits of use specified in these instructions are exceed...

Page 4: ... fully opened and closed to ensure it is operating satisfactorily Valves are precision manufactured items and as such should not be subjected to misuse such as careless handling or allowing dirt to enter the valve through the end ports Excessive forces during installation and operation must be avoided All special packaging materials must be removed When valves are provided with lifting lugs or eye...

Page 5: ...rs please observe closing torques and number of turns from the datasheet When the valve is installed in a chamber with an extension spindle going to above ground level ensure that no vertical force from the extension spindle presses down directly on the valve stem top The extension spindle must be supported by wall mounts or similar to prevent vertical forces and thereby supporting the weight of t...

Page 6: ...400 59 400 300 400 24 1600 59 50 450 300 450 450 25 1600 59 39 500 300 450 500 25 1600 59 43 600 500 600 25 3200 53 52 series 02 series 06 and 46 series 36 Table 2 1 Lower the pipeline pressure as much as the situation allows 2 Close the valve using the specified torque The replacment can also be done with the valve in open position but then it is required to completely isolate the valve from pres...

Page 7: ...eved approval CE 0085BO0317 from through requirements of the DVGW CERT GmbH following directive Josef Wirmer Strasse 1 3 D 53123 Bonn Phone no 49 228 91 88 807 Notified body no 0085 And conform to the essential Pressure Equipment Directive PED 2014 68 EU modules B Production Type requirements of the following and C2 directive And that they are in accordance Harmonised standards Supporting standard...

Page 8: ...203 from approval through certificate no DVGW CERT GmbH Josef Wirmer Strasse 1 3 D 53123 Bonn Phone no 49 228 91 88 807 Notified body no 0085 And conform to the essential Pressure Equipment Directive PED 2014 68 EU modules A Internal Production requirements of the following Control directive Series 03 DN25 and Series 36 DN25 are manufactured according to sound engineering practice SEP according to...

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