AVK 02 Series Installation And Maintenance Instructions Manual Download Page 2

INSTALLATION AND MAINTENANCE INSTRUCTIONS - ORIGINAL VERSION

AVK GATE- AND SERVICE CONNECTION VALVES FOR GAS

SERIES 02, 03, 06, 36, 38 and 46

Page 2/8 

 

MI GateValvesGas Rev. N June 2019 GB

4. REQUIREMENTS FROM LOCAL AUTHORITIES

Requirements from local authorities shall be met.

In case of conflicts between local requirements and PED, AVK shall be contacted to resolve any issues.

5. PRODUCT MARKING

      

* Pressure class is marked on valve body and label. Please be aware that the pressure classification on the label is always     

applicable.

6. HEALTH AND SAFETY PRECAUTIONS

Whenever AVK valves are installed or operated the inherent dangers of pressurized gas must be addressed. Never attempt to 

dismantle the valves when the system is under pressure. Gate valves are heavy, especially in large dimensions, so always use 

appropriate lifting devices to avoid injuries. It is essential that staff undertaking these operations is adequately trained to avoid 

accidents. This installation and maintenance instruction will not replace adequate training and correct craftsmanship and AVK 

will not be held responsible for any accidents arising from incorrect installation. 

Likewise before, during and after installation the applicable standards, codes and regulations for installation and for the preven-

tion of accidents must be observed. Note that especially for installations in hazardous environments ATEX regulations may 

apply.  

7. LIMITS OF USE

Valves are permitted for use with Group 1 hazardous gases. As standard they are suitable for the isolation of Natural Gas, 

Towns Gas and other non-aggressive gases and non-aromatic oils. 

Prior to use on any other fluid the compatibility of the valve materials must be verified. 

Valves are not designed for ‘end of line’ service. In the event of the valve being mounted at the end of the pipeline, we strongly 

advise the use of a blanking plate or plug. 

Casting - valve side 1

•  Body series number
•  AVK logo
•   Product dimension (DN) 
•  Pressure class (PN)*
•  Casting material
•  Supplier number

Casting - valve side 2

•  Casting material
•  Casting date

Label - valve side 2

•  AVK logo and CE logo
•  EAN number
•  Item number
•  Dimension / pressure class* / coating
•  Standard
•  Casting material / stem material / rubber material
•  Closing direction / application / temperature
•  Approvals
•  Year of production
•  Internal production order number and  

unique serial number

Stem and label on bonnet

•  Unique serial number

Summary of Contents for 02 Series

Page 1: ...e installation process or pipework that the valve is attached to Also consideration should be given to various loadings which can occur at the same time The valve on no account should be tampered with or modified in any way If for any reason work is to be carried out on the valve it is wholly the responsibility of the user to ensure the valve is depressurised and rendered safe prior to any fastene...

Page 2: ...nsible for any accidents arising from incorrect installation Likewise before during and after installation the applicable standards codes and regulations for installation and for the preven tion of accidents must be observed Note that especially for installations in hazardous environments ATEX regulations may apply 7 LIMITS OF USE Valves are permitted for use with Group 1 hazardous gases As standa...

Page 3: ...ssure and temperature do not exceed the above ratings If system testing will subject the valve to pressures more than the working pressure rating this should be within the production test pressure for the valve The maximum allowable pressure as specified is for non shock conditions Water hammer and impact for example should be avoided If the limits of use specified in these instructions are exceed...

Page 4: ... fully opened and closed to ensure it is operating satisfactorily Valves are precision manufactured items and as such should not be subjected to misuse such as careless handling or allowing dirt to enter the valve through the end ports Excessive forces during installation and operation must be avoided All special packaging materials must be removed When valves are provided with lifting lugs or eye...

Page 5: ...rs please observe closing torques and number of turns from the datasheet When the valve is installed in a chamber with an extension spindle going to above ground level ensure that no vertical force from the extension spindle presses down directly on the valve stem top The extension spindle must be supported by wall mounts or similar to prevent vertical forces and thereby supporting the weight of t...

Page 6: ...400 59 400 300 400 24 1600 59 50 450 300 450 450 25 1600 59 39 500 300 450 500 25 1600 59 43 600 500 600 25 3200 53 52 series 02 series 06 and 46 series 36 Table 2 1 Lower the pipeline pressure as much as the situation allows 2 Close the valve using the specified torque The replacment can also be done with the valve in open position but then it is required to completely isolate the valve from pres...

Page 7: ...eved approval CE 0085BO0317 from through requirements of the DVGW CERT GmbH following directive Josef Wirmer Strasse 1 3 D 53123 Bonn Phone no 49 228 91 88 807 Notified body no 0085 And conform to the essential Pressure Equipment Directive PED 2014 68 EU modules B Production Type requirements of the following and C2 directive And that they are in accordance Harmonised standards Supporting standard...

Page 8: ...203 from approval through certificate no DVGW CERT GmbH Josef Wirmer Strasse 1 3 D 53123 Bonn Phone no 49 228 91 88 807 Notified body no 0085 And conform to the essential Pressure Equipment Directive PED 2014 68 EU modules A Internal Production requirements of the following Control directive Series 03 DN25 and Series 36 DN25 are manufactured according to sound engineering practice SEP according to...

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